Transmission - Suzuki VL125 Service Manual

3-44 ENGINE

TRANSMISSION

DISASSEMBLY
• Disassemble the transmission gears as shown in right pictures.
1 Drive shaft
2 2nd driven gear
3 4th driven gear
4 3rd driven gear
5 5th driven gear
6 1st driven gear
7 Countershaft
8 5th drive gear
9 3rd drive gear
0 4th drive gear
A 2nd drive gear
INSPECTION
GEAR-SHIFTING FORK
Using a thickness gauge, check the shifting fork clearance in the
groove of its gear.
The clearance for each of the three shifting forks plays an im-
portant role in the smoothness and positiveness of shifting ac-
tion.
If the clearance checked is noted to exceed the limit specified,
replace the fork or its gear, or both.
% 09900-20803: Thickness gauge
09900-20101: Vernier calipers
# Shift fork – Groove clearance:
Standard: 0.20 – 0.40 mm
Service Limit: 0.60 mm
# Shift fork groove width:
Standard: 4.25 – 4.35 mm
# Shift fork thickness:
Standard: 3.95 – 4.05 mm