Yamaha WaveRunner XL1200Ltd Service Manual page 79

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CYLINDERS................................................................................................... 5-25
EXPLODED DIAGRAM ........................................................................... 5-25
REMOVAL AND INSTALLATION CHART ............................................. 5-25
SERVICE POINTS ................................................................................... 5-26
Cylinder inspection ......................................................................... 5-26
PISTONS ....................................................................................................... 5-27
EXPLODED DIAGRAM ........................................................................... 5-27
REMOVAL AND INSTALLATION CHART ............................................. 5-27
SERVICE POINTS ................................................................................... 5-29
Piston pin clip removal and installation........................................ 5-29
Piston inspection............................................................................. 5-29
Cylinder and piston combination .................................................. 5-30
Piston ring inspection ..................................................................... 5-30
Piston pin and bearing inspection ................................................. 5-31
GENERATOR AND STARTER MOTOR........................................................ 5-33
EXPLODED DIAGRAM ........................................................................... 5-33
REMOVAL AND INSTALLATION CHART ............................................. 5-33
SERVICE POINTS ................................................................................... 5-39
Drive coupling removal and installation ....................................... 5-39
Flywheel magneto removal and installation ................................ 5-39
Drive coupling inspection............................................................... 5-40
Flywheel magneto inspection ........................................................ 5-40
Starter clutch assembly inspection ............................................... 5-40
CRANKCASE................................................................................................. 5-41
EXPLODED DIAGRAM ........................................................................... 5-41
REMOVAL AND INSTALLATION CHART ............................................. 5-41
SERVICE POINTS ................................................................................... 5-43
Crankcase inspection ...................................................................... 5-43
Crankcase installation..................................................................... 5-43
CRANKSHAFT............................................................................................... 5-44
EXPLODED DIAGRAM ........................................................................... 5-44
REMOVAL AND INSTALLATION CHART ............................................. 5-44
SERVICE POINTS ................................................................................... 5-45
Crankshaft inspection ..................................................................... 5-45
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