Yamaha Generator Theory & Diagnostics Guide
MAINTENANCE SPECIFICATIONS
ENGINE
Piston:
Piston clearance
Piston skirt " D "
Measuring point " H "
Piston pin hole inside diameter
Piston pin:
Piston pin diameter
Piston ring:
Top ring
Type
Dimensions " B × T "
End gap
Side clearance
2nd ring
Type
Dimensions " B × T "
End gap
Side clearance
OIl ring
Type
Dimensions " B × T "
End gap
Cylinder:
Inside diameter " D "
Taper limit
Warpage limit
Crankshaft:
Big end side clearance " A "
Runout " B "
Crank pin diameter " C "
Connecting rod:
Small end diameter " A "
Oil clearance
Small end diameter " B "
Oil clearance
MAINTENANCE SPECIFICATIONS
Unit
mm (in)
mm (in)
mm (in)
B
T
mm (in)
mm (in)
mm (in)
Standard
0.01 ~ 0.04 (0.0004 ∼ 0.0016)
40.95 ∼ 40.97 (1.612 ∼ 1.613)
10 mm (0.4)
10.000 ∼ 10.020 (0.3937 ∼ 0.3945)
9.99 ∼ 10.00 (0.3933 ∼ 0.3937)
Barrel face
0.8 × 1.6 (0.03 ∼ 0.06)
0.1 ~ 0.3 (0.0039 ∼ 0.0118)
0.06 ~ 0.11 (0.002 ~ 0.004)
Taper
0.8 × 1.7 (0.03 ∼ 0.07)
0.10 ~ 0.3 (0.0039 ∼ 0.0118)
0.06 ~ 0.11 (0.002 ~ 0.004)
Solid
1.5 × 1.9 (0.059 ∼ 0.075)
0.2 ~ 0.7 (0.0078 ∼ 0.0275)
41.000 ∼ 41.010 (16.14 ∼ 16.15) 41.10 (16.18)
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•••
0.2 ~ 0.65 (0.008 ~ 0.026)
15.970 ∼ 15.985 (0.629 ∼ 0.630) 15.940 (0.627)
10.006 ∼ 10.020 (0.3944 ∼ 0.3945)
0.015 ∼ 0.050 (0.0006 ∼ 0.0020) •••
16.000 ∼ 16.015 (0.6299 ∼ 0.6305)
0.015 ∼ 0.050 (0.0006 ∼ 0.0020) •••
3-6
7-3
SPEC
Limit
0.1 (0.004)
40.94 (1.6118)
•••
10.050 (0.3956)
9.95 (0.3917)
•••
•••
0.6 (0.0236)
0.15 (0.006)
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•••
0.6 (0.0236)
0.15 (0.006)
•••
•••
0.9 (0.0354)
0.05 (0.002)
0.05 (0.002)
0.7 (0.028)
0.03 (0.001)
10.050 (0.396)
16.050 (0.632)