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Brake Disk; Brake Disc Inspection - Kawasaki KX65 Service Manual

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10-20 BRAKES

Brake Disk

Brake Disc Inspection

Visually inspect the disc [A].
If it is scratched or damaged, replace the disc.
Measure the thickness of each disc at the point [B] where
it has worn the most.
Replace the disc if it has worn past the service limit.
Thickness
Standard:
2.80 ∼ 3.20 mm
Front
2.80 ∼ 3.20 mm
Rear
Service Limit:
Front
2.5 mm
Rear
2.5 mm
Torque - Brake Disc Mounting Bolts: 9.8 N·m (1.0 kgf·m, 87
in·lb)
Place a jack under the motorcycle so that the front/rear
wheel is raised off the ground.
Special Tool - Jack: 57001-1238
Set up a dial gauge against the disc [A] as illustrated.
For the front disc, turn the handlebar fully to one side.
Measure the disc runout while rotating the wheel slowly
[B].
If the runout exceeds the service limit, replace the disc.
Runout
Standard:
Not more than 0.15 mm
Service Limit: 0.3 mm

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