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Summary of Contents for Kubota V3600-E3
- Page 1 V3600-E3 · V3600-T-E3 · MODELS V3800-DI-T-E3 · V3300-E3BG · V3600-T-E3BG...
- Page 2 FOREWORD FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fi ne materials and under a rigid quality control system. It will give you long, satisfactory service.
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Page 3: Table Of Contents
CONTENTS SAFE OPERATION ..................... 1 SERVICING OF THE ENGINE .................. 1 NAMES OF PARTS ....................2 PRE-OPERATION CHECK..................3 BREAK-IN ......................3 DAILY CHECK ....................... 3 OPERATING THE ENGINE..................4 STARTING THE ENGINE(NORMAL) ..............4 COLD WEATHER STARTING ................5 STOPPING THE ENGINE.................. - Page 4 CONTENTS AIR CLEANER ..................... 21 Cleaning Primary Air Filter Element.................. 21 Evacuator valve ......................... 21 For the air cleaner with a dust cup (optional)..............21 Dust indicator (optional)..................... 22 BATTERY......................22 Battery charging......................... 22 Direction for long term storage ..................23 ELECTRIC WIRING .....................
- Page 5 UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. If the engine does not perform properly, consult your local Kubota Engine Distributor first. 2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose, torn or bulky clothing around the...
- Page 6 SAFE OPERATION 3. CHECK BEFORE STARTING & OPERATING THE ENGINE A Be sure to inspect the engine before operation. Do not operate the engine if there is something wrong with it. Repair it immediately. A Ensure all guards and shields are in place before operating the engine.
- Page 7 SAFE OPERATION 6. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine. A The exhaust gas from the muffler is very hot.
- Page 8 SAFE OPERATION 8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns, be cautious of hot components, e.g. muffler, muffler cover, radiator, hoses, engine body, coolants, engine oil, etc. during operation and after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
- Page 9 A DO NOT mix different types of Anti-freeze. The mixture can produce a chemical reaction causing harmful substances. Use approved or genuine KUBOTA Anti- freeze. A Be mindful of the environment and the ecology. Before draining any fluids, determine the correct way to dispose of them.
- Page 10 SAFE OPERATION 11. CONDUCTING SAFETY CHECKS & MAINTENANCE A When inspecting the engine or servicing, place the engine on a large flat surface. DO NOT work on anything that is supported ONLY by lift jacks or a hoist. Always use blocks or the correct stands to support the engine before servicing.
- Page 11 2. Clean warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with warning and caution label(s) affixed is replaced with a new part, make sure the new label(s) is (are) attached in the same location(s) as the replaced component.
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Page 12: Safe Operation
However, when in need of parts or major service, be sure to see your KUBOTA dealer. For service, contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer. -
Page 13: Names Of Parts
NAMES OF PARTS NAMES OF PARTS (1) Intake manifold (11) Exhaust manifold (2) Speed control lever (12) Alternator (3) Engine stop lever (13) Starter (4) Shut off solenoid (14) Fan belt (5) Fuel feed pump (15) Oil pressure switch (6) Cooling fan (16) Flywheel (7) Engine hook (17) Oil drain plug... -
Page 14: Pre-Operation Check
PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "ENGINE OIL" in "PERIODIC SERVICE" section.) 2. When ambient temperature is low, operate the machine after the engine has been completely warmed up. DAILY CHECK To prevent trouble from occurring, it is important to know the conditions of the engine well. -
Page 15: Operating The Engine
OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE(NORMAL) 1. Set the fuel lever to the "ON" position. CAUTION To avoid personal injury: A Do not allow children to approach the machine while the engine is running. A Be sure to install the machine on which the engine is installed, on a flat place. -
Page 16: Cold Weather Starting
"ON". without load. A If the glow lamp should redden too quickly or too slowly, immediately ask your KUBOTA dealer to check and repair it. A If the engine does not catch or start at 10 seconds after the starter switch is set at "STARTING"... -
Page 17: Stopping The Engine
OPERATING THE ENGINE STOPPING THE ENGINE CHECKS DURING OPERATION While running, make the following checks to see that all parts are working correctly. 1. Return the speed control lever to low idle, and run the engine under idling BRadiator Cooling water(Coolant) conditions. -
Page 18: Fuel
OPERATING THE ENGINE REVERSED ENGINE REVOLUTION AND BFuel REMEDIES CAUTION To avoid personal injury: CAUTION A Fluid escaping from pinholes may To avoid personal injury: be invisible. Do not use hands to A Reversed engine operation can search for suspected leaks; Use a make the machine reverse and run it piece cardboard... -
Page 19: Maintenance
MAINTENANCE MAINTENANCE CAUTION To avoid personal injury: A Be sure to conduct daily checks, periodic maintenance, refueling or cleaning on a level surface with the engine shut off and remove the key. A Before allowing other people to use your engine, explain how to operate, and have them read this manual before operation. -
Page 20: Service Intervals
MAINTENANCE SERVICE INTERVALS Observe the following for service and maintenance. The lubricating oil change intervals listed in the table below are for Class CF lubricating oil of API classification with a low-sulfur fuel in use. If the CF-4, CG-4, CH-4 or CI-4 lubricating oil is used with a high-sulfur fuel, change the lubri- cating oil at shorter intervals than recommended in the table below depending on the operating condition. - Page 21 A DO NOT USE Fuels that have sulfur content greater than 1.0 % (10000 ppm). A Since KUBOTA diesel engines of less than 56 kW (75 hp) utilize EPA Tier 4 and Interim Tier 4 standards, the use of low sulfur fuel or ultra low sulfur fuel is mandatory for these engines, when operated in US EPA regulated areas.
- Page 22 A CJ-4 classification oil is intended for use in engines equipped with DPF (Diesel Particulate Filter) and is Not Recommended for use in Kubota E3 specification engines. A Oil used in the engine should have API classification and Proper SAE Engine Oil according to the ambient temperatures as shown below: Above 25°C (77°F)
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Page 23: Periodic Service
J313 JUN87) limit of the fuel level gauge. A Since KUBOTA diesel engines of less than 56 kW 2. If the fuel is too low, add fuel to the upper limit. Do (75 hp) utilize EPA Tier 4 and Interim Tier 4 not overfill. -
Page 24: Air Bleeding The Fuel System
PERIODIC SERVICE [GRAVITY FEED SYSTEM] A Be sure to use a strainer when filling the fuel tank, or dirt or sand in the fuel may cause trouble in the fuel injection pump. A For fuel, always use diesel fuel. You are required not to use alternative fuel, because its quality is unknown or it may be inferior in quality. -
Page 25: Checking The Fuel Pipes
PERIODIC SERVICE BChecking the fuel pipes BCleaning the fuel filter pot CAUTION Every 100 hours of operation, clean the fuel filter in a clean place to prevent dust intrusion. To avoid personal injury; 1. Close the fuel filter lever. A Check or replace the fuel pipes after stopping the engine. -
Page 26: Fuel Filter Cartridge Replacement
PERIODIC SERVICE BFuel filter cartridge replacement 1. Replace the fuel filter cartridge with a new one every A Do not operate a diesel engine when engine oil is 500 operating hours. overfilled. This oil can drain through the air intake system, which cause engine disacceleration and oil 2. -
Page 27: Changing Engine Oil
A Be sure to stop the engine before draining engine oil. Models Engine oil quantity A When draining engine oil, place V3600-E3, V3600-T-E3, some container underneath the V3800-DI-T-E3, 13.2 L (3.49 U.S. gal.) V3300-E3BG, engine and dispose it according to V3600-T-E3BG local regulations. -
Page 28: Replacing The Oil Filter Cartridge
PERIODIC SERVICE RADIATOR BReplacing the oil filter cartridge Coolant will last for one day's work if filled all the way up CAUTION before operation start. Make it a rule to check the coolant level before every operation. To avoid personal injury: A Be sure to stop the engine before WARNING changing the oil filter cartridge. -
Page 29: Checking Coolant Level, Adding Coolant
(1) Coolant drain cock A If the radiator cap has to be removed, follow the caution and securely retighten the cap. A If coolant should be leak, consult your local KUBOTA (1) Recovery tank (A) "FULL" dealer. -
Page 30: Changing Coolant
3. Prescribed coolant volume (U.S.gallons) hose is damaged or coolant leaks, overheats or severe burns could Models Quantity occur. V3600-E3, V3600-T-E3, V3800-DI-T-E3, 9.0 L (2.38 U.S. gal.) V3300-E3BG, Check to see if radiator hoses are properly fixed every V3600-T-E3BG 250 hours of operation or 6 months, whichever comes first. -
Page 31: Anti-Freeze
A When draining fluids from the engine, 7. Kubota's genuine long-life coolant has a service life place some container underneath the of 2 years. Be sure to change the coolant every 2 years. -
Page 32: Air Cleaner
PERIODIC SERVICE AIR CLEANER 2. To wash the elements, use Donaldson ND-1500 Filter Cleaner, or its equivalent, which is especially Since the air cleaner employed on this engine is a dry effective on oily and soot-laden filters. type, never apply oil to it. Follow instructions that are supplied with the filter 1. -
Page 33: Dust Indicator (Optional)
PERIODIC SERVICE BDust indicator (optional) BBattery charging If the red signal on the dust indicator attached to the air cleaner is visible, the air cleaner has reached the CAUTION service level. The battery comes in two types: Clean the element immediately, and reset the signal with the "RESET"... -
Page 34: Direction For Long Term Storage
PERIODIC SERVICE 1. Make sure each electrolyte level is to the bottom of vent wells, if necessary, add only distilled water in a well-ventilated place. (1) Plug (A) "HIGHEST LEVEL" (B) "LOWEST LEVEL" (1) Battery electrolyte level (A) "TOO LOW" (B) "PROPER"... -
Page 35: Fan Belt
PERIODIC SERVICE FAN BELT BAdjusting Fan Belt Tension CAUTION To avoid personal injury: ABe sure to stop the engine and remove the key before checking the belt tension. ABe sure to reinstall the detached safety shield after maintenance or checking. A deflection of between 10 to 12 Proper fan belt mm (0.39 to 0.47 in.) when the belt... -
Page 36: Carriage And Storage
CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE STORAGE CAUTION CAUTION To avoid personal injury: To avoid personal injury: A Fix the engine securely not to fall A Do not clean the machine with during operation. engine running. A Do not stand near or under the A To avoid the danger of exhaust fume engine while carrying it. -
Page 37: Troubleshooting
In winter, always remove battery from replace as necessary. discharged and the machine, charge fully and keep engine will not indoors. Install in machine at time of crank. use. A If the cause of trouble can not be found, contact your KUBOTA dealer. - Page 38 TROUBLESHOOTING BWhen engine suddenly stops BWhen engine overheats Cause Countermeasures Cause Countermeasures Check the fuel tank and refill the fuel, Engine oil * Check oil level. Replenish oil as if necessary. insufficient required. Lack of fuel Also check the fuel system for air or Fan belt broken or leaks.
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Page 39: Specifications
SPECIFICATIONS SPECIFICATIONS Model V3600-E3 V3600-T-E3 Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 98 × 120 (3.86 × 4.72) Total displacement L(cu.in.) 3.620 (220.9) Combustion type Spherical type (E-TVCS) SAE NET Intermittent kW / min (rpm) 45.8 / 2600... - Page 40 SPECIFICATIONS Model V3800-DI-T-E3 Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 100 × 120 (3.94 × 4.72) Total displacement L(cu.in.) 3.769 (230) Combustion type Direct injection type (E-CDIS) SAE NET Intermittent kW / min (rpm) 71.4 / 2600 H.P.
- Page 41 SPECIFICATIONS Model V3300-E3BG Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 98 × 110 (3.86 × 4.33) Total displacement L(cu.in.) 3.318 (202.49) Combustion type Spherical type (E-TVCS) 30.6 / 1800 (41.0 / 1800) SAE NET Continuous kW / min (rpm) H.P.
- Page 42 SPECIFICATIONS Model V3600-T-E3BG Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 98 × 120 (3.86 × 4.72) Total displacement L(cu.in.) 3.620 (220.9) Combustion type Spherical type (E-TVCS) 39.2/1800 (52.5/1800) SAE NET Continuous kW / min (rpm) H.P.
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Page 43: Wiring Diagrams
WIRING DIAGRAMS WIRING DIAGRAMS BV3600-E3, V3600-T-E3, V3300-E3BG, V3600-T-E3BG... - Page 44 WIRING DIAGRAMS BV3800-DI-T-E3...
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