Periodic Maintenance Procedures
Insert the new silencer wool [A] and muffler cover [B].
Fit the pipe end [C] and the exhaust hole of the baffle.
Apply a non-permanent locking agent to the threads of
the muffler cover bolts, and tighten them.
Torque - Muffler Mounting Bolt: 20 N·m (2.0 kgf·m, 15 ft·lb)
Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clean cloth.
Apply silicone sealant to the mating surface [A].
Right Side Cover (see Side Cover Installation in the
Clutch Operation Inspection
Clutch Lever (Clutch Cable) Free Play Inspection
Slide the clutch cable adjuster knob [A] out of place.
Check that the clutch cable upper end [B] is fully seated
in the adjusting bolt [C].
Install the knob to original position.
Pull the clutch lever [A] lightly, and check the flee play [B].
Clutch Lever Free Play
8 ∼ 13 mm (0.3 ∼ 0.5 in.)
If the play is too wide, the clutch may not release fully. If
the play is too narrow, the clutch may not engage fully. In
either case, adjust it.
Clutch Lever (Clutch Cable) Free Play Adjustment
Turn the clutch cable adjuster knob [A] so that the clutch
lever will have 8 ∼ 13 mm (0.3 ∼ 0.5 in.) of play.
Be sure that the outer cable end at the clutch lever
is fully seated in the adjuster at the clutch lever, or
it could slip into the place later, creating enough
cable play to prevent clutch disengagement.
If the free play can not be adjusted with the clutch cable
adjuster, use the adjusting nut.
PERIODIC MAINTENANCE 2-27