Clutch Plate Assembly Free Play Inspection/Ad-
Assemble the following parts.
Clutch Hub [A]
Friction Plates [B]
Steel Plates [C]
Friction Plates [D]
Spring Plate [E]
Install the both ends of friction plates, which are marked
when disassembled, to the their original position.
Torque - Clutch Spring Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Measure the clutch plate assembly length [H].
Clutch Plate Assembly Length
If length is not within the standard, select the correct
length of steel plates according to the table shown.
1.2 mm (0.047 in.)
1.6 mm (0.063 in.) (STD)
2.0 mm (0.079 in.)
Do not use the steel plate of 1.2 mm (0.047 in.) and 2.0
mm (0.079 in.) thickness at the same time.
Release Shaft Removal
Do not remove the clutch release shaft unless it is
absolutely necessary. If removed, release shaft oil
seal must be replaced with a new one.
Clutch (see Clutch Removal)
Remove the tip [A] of the clutch cable (see Clutch Cable
Pull out the release shaft assembly [B].
Release Shaft Installation
Apply engine oil to the needle bearings in the hole of the
Apply grease to the release shaft lower end [A] and oil
Insert the release shaft straight into the hole of the
When inserting the release shaft, be careful not to
remove the spring of the oil seal.
Install the removed parts (see appropriate chapters).
34.9 ∼ 35.5 mm (1.37 ∼ 1.40 in.)