Assembling And Installing The Frontbrake Caliper - Yamaha T135SE Service Manual

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a
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FRONT BRAKE
EAS00634
ASSEMBLING AND INSTALLING THE
FRONT BRAKE CALIPER
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99
Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
99
Never use solvents on internal brake com-
ponents as they will cause the piston seals
to swell and distort.
99
Whenever a brake caliper is disassembled,
replace the brake caliper piston seals.
Recommended brake fluid
DOT 3 or 4
1. Install:
9 brake caliper 1
(temporarily)
9 copper washers
9 brake hose 2
9 union bolt 3
w
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to
b
"CABLE ROUTING".
cC
When installing the brake hose onto the
brake caliper
touches the projection
caliper.
2. Remove:
9 brake caliper
3. Install:
9 brake pad springs
9 brake pads
9 brake pad retaining pin
9 brake caliper
Refer to "REPLACING THE FRONTBRAKE
PADS".
4. Remove:
9 headlight assembly
Refer to "REMOVING THE HEADLIGHT
ASSEMBLY" in chapter 3.
7-22
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CHAS
26 Nm (2.6 m·kg, 19 ft·lb)
11
, make sure the brake pipe
bb
on the brake
35 Nm (3.5 m·kg, 25 ft·lb)
aa