Sony Ericsson W705 Working Instruction, Mechanical
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Sony Ericsson W705 Working Instruction, Mechanical

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Working Instructions
1225-1010 Rev 1
©
Sony Ericsson Mobile Communications AB – Company Internal
- mechanical -
W705
W715

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  • Page 1 Working Instructions - mechanical - W705 W715 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    Gasket SIM ..................41     4.23 SIM Flex Module ................. 42     4.24 Carrier for SIM Holder ................ 44     4.25 Navigation Keypad ................45     1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 2(70)
  • Page 3 Battery Cover ..................68     Revision History ................70     For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 3(70)

  • Page 4: Exterior Views

    Working Instructions (mech) Exterior Views W705 and W715 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 4(70)

  • Page 5: Tools

    For part no’s on the tools above, refer to the ‘Tools Catalogue’ and/or the ‘Tools Matrix’! STANDARD TOOLS 1. Dentist hook (needle-shape) 2. Dentist hook (curve-shape) 3. Tweezers (ESD-safe & non-metallic) 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 5(70)

  • Page 6: Disassembly

    Close the slider. Push the knob lock in the direction of the arrow to unlock the Battery Cover. Insert the Guitar Pick to release the Battery Cover. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 6(70)

  • Page 7: Battery

    Insert the Front Opening Tool and raise the bottom of the Battery to release it. Remove the Battery. Rear Cover Remove these four 4.5 mm nickel screws by using torx bit no. 6. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 7(70)

  • Page 8: Main Pba

    Remove the Rear Cover by lifting straight up. Main PBA Insert the Front Opening Tool underneath the connector as shown in picture and pull upwards to disconnect the Loudspeaker from the Main PBA. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 8(70)
  • Page 9 There are two snap hooks securing the Main PBA. Release the Main PBA from the two hooks by using the Front Opening Tool. Start at this position, 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 9(70)
  • Page 10 Raise the bottom of the Main PBA approximately 30 at the bottom, and then gently remove it and place it next to the Slider Unit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 10(70)

  • Page 11: Sim Flex/Carrier Unit

    Remove the Main PBA. SIM Flex/Carrier Unit The SIM Flex/Carrier Unit is secured to the Main PBA by two snap hooks. Use the Front Opening Tool to unsnap one hook. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 11(70)
  • Page 12 Do the same with the second hook. Turn the SIM Flex/Carrier Unit over, and use the Front Opening Tool to disconnect the BtB connector. Remove the SIM Flex/Carrier Unit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 12(70)

  • Page 13: Co-Branding

    Branding and slide the dentist hook back and forth, until the Co-Branding is released and can be removed. Scrap! Not to be reused! Screw Sheets Open the slider. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 13(70)

  • Page 14: Front Cover

    Scrap! Not to be reused! Do the same with the second Screw Sheet. Front Cover Remove the two 1.6 mm black screws by using the JCIS bit. Close the slider. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 14(70)
  • Page 15 Insert the Guitar Pick as shown in picture and gently slide it back and forth to release this side of the Front Cover. Do the same on the opposite side. Lift off the Front Cover. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 15(70)

  • Page 16: Navigation Key Unit

    Insert the Guitar Pick as shown in picture to release the Navigation Key Unit, and turn it approximately 90 Use the Front Opening Tool to disconnect one of the two BtB connectors. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 16(70)

  • Page 17: Display

    Remove the Navigation Key Unit. 3.10 Display Insert the Front Opening Tool as shown in picture to release and raise the Display. Remove the Display by lifting straight up. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 17(70)

  • Page 18: Replacement

    Follow the 3.6 Disassembly instructions! Prepare the new Co-Branding. Follow the 5.5 Reassembly instructions! Screw Sheet Follow the 3.7 Disassembly instructions! Prepare the new Screw Sheets. Follow the 5.4 Reassembly instructions! 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 18(70)

  • Page 19: Front Cover

    Prepare the new Hinge Slider. Follow the 4.31,4.29, 4.28, 4.26 & 4.15 – 4.12 Installation Instructions! Follow the 5.1 – 5.5 & 5.7 – 5.10 Reassembly instructions! 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 19(70)

  • Page 20: Knob Lock For Battery Cover

    Push the Knob Lock in the direction of the arrow. Insert the dentist hook as shown in picture. Pull upwards to release and remove the Knob Lock. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 20(70)
  • Page 21 Press down with the flat end of the tweezers until it snaps into its proper position. Check that the Knob Lock is properly installed by sliding back and forth. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 21(70)

  • Page 22: Water Indicator

    Follow the 5.8 – 5.10 Reassembly instructions! REMOVAL Remove the activated Water Indicator with the dentist hook and the tweezers. INSTALLATION Attach the new Water Indicator with the tweezers and your fingers. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 22(70)

  • Page 23: Cushion For Speaker Connector

    Use the Front Opening Tool to peel off the Cushion from the Rear Cover. INSTALLATION Place the Cushion in its proper position and press to make it securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 23(70)

  • Page 24: Core Unit Label

    The Label has to be positioned inside the ‘golden’ frame as indicated by the pointers. Place the new Core Unit Label inside the ‘golden’ frame as shown in the adjacent picture. One label only is allowed! 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 24(70)

  • Page 25: Loudspeaker

    Loudspeaker from the Main PBA. Gently insert the Front Opening Tool underneath the Loudspeaker to release it, and remove it. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 25(70)
  • Page 26 Press down with the flat end of the tweezers to make it securely attached. Connect the Loudspeaker by pressing its connector from the top into the Main PBA connector. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 26(70)

  • Page 27: Volume Key

    Push with the tweezers on the Volume Key from outside until the key becomes released, and remove it. INSTALLATION Note the orientation of the Volume Key to be installed. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 27(70)
  • Page 28 Place the Volume Key in front of its corresponding hole, and push by using the tweezers, until the Volume Key is properly installed as shown from the inside, and the outside. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 28(70)

  • Page 29: Camera Key

    Push with the tweezers on the Camera Key from outside until the key becomes released, and remove it. INSTALLATION Note the orientation of the Volume Key to be installed and the pockets where to fit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 29(70)
  • Page 30 Camera Key is properly installed as shown from the inside, and the outside, with the orientation shown in this picture. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 30(70)

  • Page 31: Music Key

    Push with the tweezers on the Music Key from outside until the key becomes released, and remove it. INSTALLATION Note the orientation of the Music Key to be installed and the pockets where it will fit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 31(70)
  • Page 32 Place the ends of the Music Key, inside its corresponding pockets, and push by using the tweezers, until the Music Key is properly installed as shown from the inside, and the outside. Replacement 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 32(70)

  • Page 33: Gasket Bb

    Use the Front Opening Tool to peel off the Gasket from the Main PBA. INSTALLATION Place the Gasket in its proper position and press to make it securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 33(70)

  • Page 34: Shield Can Lid Agps

    INSTALLATION Place the Shield Can Lid on top of the Shield Fence and press gently until it is securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 34(70)

  • Page 35: Shield Can Lid Bb

    INSTALLATION Place the Shield Can Lid on top of the Shield Fence and press gently until it is securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 35(70)

  • Page 36: Shield Can Lid W-Lan

    INSTALLATION Place the Shield Can Lid on top of the Shield Fence and press gently until it is securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 36(70)

  • Page 37: Shield Can Lid For Camera Socket

    Note the position of this mark on the Shield Can Lid. Insert the dentist hook into the corners of the Lid to release and then remove it. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 37(70)
  • Page 38 Place the Lid on top and in level with the camera, and press with your fingers without touching the camera lens, to secure the lid to the camera socket. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 38(70)

  • Page 39: Camera - Rear

    Insert the tool all the way into the camera socket with the Camera Removal Tool in the position shown in the picture. Wag the tool, as indicated by the double arrow, to release the Camera from its socket, 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 39(70)
  • Page 40 Note the keying, camera – socket! Place the camera inside and in level with the socket, and press with your fingers, without touching the camera lens, to the bottom of the socket. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 40(70)

  • Page 41: Gasket Sim

    Use the Front Opening Tool to peel off one or both Gaskets from the SIM Flex/Carrier Unit. INSTALLATION Place the Gaskets in their proper positions and press to make them securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 41(70)

  • Page 42: Sim Flex Module

    INSTALLATION Place the SIM Flex Module on top of the Carrier in accordance with the guiding pegs and holes shown in the picture. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 42(70)
  • Page 43 Working Instructions (mech) Replacement: SIM Flex Module Press with your fingers along the surface of the SIM Flex Module, until it is securely attached to the Carrier. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 43(70)

  • Page 44: Carrier For Sim Holder

    4.24 Carrier for SIM Holder Follow the 3.1 – 3.5 Disassembly instructions! Follow the 4.23 Removal instructions! Follow the 4.23 Installation instructions! Follow the 5.6 – 5.10 Reassembly instructions! 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 44(70)

  • Page 45: Navigation Keypad

    Turn the Front Cover upside/down and remove the Navigation Keypad. INSTALLATION Place the Navigation Keypad in the cavity of the Front Cover with the red and green buttons as shown in picture. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 45(70)

  • Page 46: Magnet

    Note! Red stripe towards the top of the phone! Use non-metallic tweezers to place the Magnet into its cavity, and press on top to secure its position. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 46(70)

  • Page 47: Dome Sheet

    LEDs can emit light through the holes of the Dome Sheet (as indicated by the blue circles). 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 47(70)

  • Page 48: Keyboard

    Gently peel the Keyboard off the Key Flex Module by using the tweezers. Scrap! Not to be reused! INSTALLATION The Keyboard to be installed should be placed against the borders as indicated by the pointers. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 48(70)
  • Page 49 Working Instructions (mech) Replacement: Keyboard Place the Keyboard against the borders, and press with your fingers, to make it securely attached to the Key Flex Module. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 49(70)

  • Page 50: Key Flex Module

    INSTALLATION The back side of the Key Flex Module includes a BtB connector that must pass through the square shaped hole for connection to the Main PBA. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 50(70)
  • Page 51 Place the Key Flex Module against the borders, and press with your fingers, to make it securely attached to the Slider Unit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 51(70)

  • Page 52: Navigation Key Pba

    Navigation Key PBA as described above and that the eight LEDs can emit light through the holes of the Dome Sheet (as indicated by the blue circles). 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 52(70)

  • Page 53: Slider Flex Module

    Turn the BtB connector in a slight angle to be able to make it pass through the slot. Use the Front Opening Tool to release the Slider Flex Module from the Sliding Unit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 53(70)
  • Page 54 Use the Front Opening Tool with great care to release the Slider Flex Module at the top, on both sides, until the Slider Flex Module is entirely released and can be removed. INSTALLATION Guiding pegs and holes! 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 54(70)
  • Page 55 Slider Unit. Insert the BtB end of the Slider Flex Module through the slot of the Slider Unit, as far as it goes. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 55(70)

  • Page 56: Camera - Front

    Insert the tool all the way into the Camera Socket with the Camera Removal Tool. Wag the tool, as indicated by the quad arrow, to release the Camera from its socket, 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 56(70)
  • Page 57 Note the keying, camera – socket! Place the Camera inside and in level with the socket, and press with your fingers, without touching the camera lens, to the bottom of the socket. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 57(70)

  • Page 58: Reassembly

    Push the Display down into its proper position. Navigation Key Unit Hold the Navigation Key Unit vertically as shown in picture. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 58(70)
  • Page 59 Turn the Navigation Key Unit back to its horizontal position. Press with your finger to secure its position. Apply 10 Ncm torque when tightening the 1.6 mm black screw with the JCIS bit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 59(70)

  • Page 60: Front Cover

    Press like this to snap this side of the Front Cover to the Slider Unit. Do the same on the opposite side. Apply 10 Ncm torque when tightening the two 2.3 mm nickel screws with the JCIS bit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 60(70)

  • Page 61: Screw Sheets

    JCIS bit. Screw Sheets Attach a new Screw Sheet on top of one of the screws. Press with your finger to make it properly attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 61(70)

  • Page 62: Co-Branding

    Do the same on top of the second screw. Co-Branding Close the slider. Place a new Co-Branding in its proper position. Press along the surface to make the Co-Branding securely attached. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 62(70)

  • Page 63: Sim Flex/Carrier Unit

    BtB connector to the Main PBA by using your finger. Turn the SIM Flex/Carrier Unit over the Main PBA. Press on both sides of the SIM Flex/Carrier Unit, 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 63(70)

  • Page 64: Main Pba

    Main PBA. Main PBA Open the slider. Place the Main PBA next to the Slider Unit like this, and connect the BtB connector by using your finger. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 64(70)
  • Page 65 Loudspeaker connector/cables to avoid that they become squeezed by the Main PBA. Press on both sides of the PBA to secure it to the Slider Unit. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 65(70)

  • Page 66: Rear Cover

    Main PBA. Close the slider. Rear Cover Place the Rear Cover on top of the Main PBA in its proper position. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 66(70)

  • Page 67: Battery

    Do the same on the opposite side. Apply 22 Ncm torque when tightening the four 4.5 mm nickel screws with torx bit no. 6. Battery Insert the Battery at the top like this. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 67(70)

  • Page 68: Battery Cover

    Battery Cover into the pockets of the Rear Cover, and close the Battery Cover. Press on both sides to make it snap onto the Rear Cover. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 68(70)
  • Page 69 Working Instructions (mech) Reassembly Push the knob lock in the direction of the arrow to lock the Battery Cover. 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 69(70)

  • Page 70: Sony Ericsson Mobile Communications Ab – Company Internal

    Working Instructions (mech) Revision History Rev. Date Changes / Comments Initial release 2009-Feb-25 1225-1010 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 70(70)

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