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Sony KDL-32XBR4 Service Manual

Wax3 chassis lcd digital color television
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-32XBR4
KDL-40D3000
ORIGINAL MANUAL ISSUE DATE: 5/2007
REVISION DATE
5/2007
9/2007
9-883-751-02
REMOTE COMMANDER
RM-YD014
RM-YD014
SUBJECT
No revisions or updates are applicable at this time.
Corrected note under BH Board. Replaced pages 108 & 113.
WAX3
DESTINATION
US/CANADA
US/CANADA
LCD DIGITAL COLOR TELEVISION
CHASSIS

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  Summary of Contents for Sony KDL-32XBR4

  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: WAX3 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-32XBR4 RM-YD014 US/CANADA KDL-40D3000 RM-YD014 US/CANADA ORIGINAL MANUAL ISSUE DATE: 5/2007 REVISION DATE SUBJECT 5/2007 No revisions or updates are applicable at this time. 9/2007 Corrected note under BH Board.
  • Page 2 Self Diagnosis Supported model WAX3 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-32XBR4 RM-YD014 US/CANADA KDL-40D3000 RM-YD014 US/CANADA KDL-40D3000 RM-YD014 LCD DIGITAL COLOR TELEVISION 9-883-751-02...
  • Page 3: Table Of Contents

    1-7. Speaker, H3 Board, and H4 Board Removal ....... 15 BU2 Board Schematic Diagram (8 of 12) ......84 1-8. G1H Board (Power Unit) Removal (KDL-32XBR4 Only) ..15 BU2 Board Schematic Diagram (9 of 12) ......85 1-9. D1 Board and G3 Board (Power Unit) Removal BU2 Board Schematic Diagram (10 of 12) ......
  • Page 4: Specifi Cations

    Trademark Information “BRAVIA” and , S-Force, BRAVIA Theatre Sync, and DMe trademarks or registered marks of Sony Corporation. Blu-ray Disc is a trademark. “XMB”, “XrossMediaBar” and “PS3” are trademarks of Sony Corporation and/or Sony Computer Entertainment Inc. This TV incorporates High-Definition Multimedia Interface (HDMI™) technology.
  • Page 5 Headphones Plug Adapter Connecting Cables Panel System Wall-Mount Bracket LCD (Liquid Crystal Display) Panel SU-WL500 TV Stand Display Resolution (horizontal x vertical): RHT-G800 1,366 dots x 768 lines Screen Size (measured diagonally) 31.5 inches (KDL-32XBR4 Only) 40 inches (KDL-40D3000 Only) KDL-32XBR4/40D3000...
  • Page 6: Warnings And Cautions

    Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
  • Page 7: Safety-Related Component Warning

    KDL-32XBR4/40D3000 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 8 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32XBR4/40D3000...
  • Page 9: Safety Check-Out

    KDL-32XBR4/40D3000 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
  • Page 10: Self-Diagnostic Function

    KDL-32XBR4/40D3000 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 11 KDL-32XBR4/40D3000 Viewing the Self Check Diagnostic List 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other: Channel 5 Volume - TV POWER . DISPLAY The Self Check list displays.
  • Page 12: Section 1: Disassembly

    SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 3 screws from Terminals, +BVTP 3X12 TYPE2 IT-3 Remove 2 screws (KDL-32XBR4), 4 screws (KDL-40D3000) from Rear Cover arm positions, +PSW M5X16 Remove 14 screws (KDL-32XBR4), 15 screws (KDL-40D3000), from Rear Cover, +BVTP2 4X16 Rear Cover 1-2.
  • Page 13: Stand Assembly And Vesa Arm Assembly Removal (Kdl-32Xbr4 Only)

    KDL-32XBR4/40D3000 1-3. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL (KDL-32XBR4 ONLY) Remove 2 screws from bottom of Arms, +PSW M5X16 Remove 3 screws from bottom bracket and Stand, +PSW M5X16 VESA Arm Assembly Stand Assembly Under Cover Bottom Bracket 1-4. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL...
  • Page 14: U2 Board, Dtt Shield, And Jack Holder Removal

    KDL-32XBR4/40D3000 1-5. U2 BOARD, DTT SHIELD, AND JACK HOLDER REMOVAL Disconnect two connectors Remove three screws, +BVTP 3X12 TYPE2 IT-3 U2 Board Release hooks and remove U2 Board Remove Jack holder from Bezel. Release hooks to remove DTT Shield from BU2 bottom shield.
  • Page 15: Speaker, H3 Board, And H4 Board Removal

    Disconnect one connector from H4 Board Remove 2 screws, (B) (+)PWH Tapping Baffle H3 Board LED Guide Light Guide H4 Board 1-8. G1H BOARD (POWER UNIT) REMOVAL (KDL-32XBR4 ONLY) Remove 4 screws, +PSW 3SG Disconnect 3 connectors Power Unit G1 Bracket KDL-32XBR4/40D3000...
  • Page 16: D1 Board And G3 Board (Power Unit) Removal (Kdl-40D3000 Only)

    KDL-32XBR4/40D3000 1-9. D1 BOARD AND G3 BOARD (POWER UNIT) REMOVAL (KDL-40D3000 ONLY) Disconnect 5 connectors Remove 4 screws, +PSW 3SG Disconnect 4 connectors Remove 4 screws, +PSW 3SG D1 Board G3 Board G3 Bracket 1-9-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-40D3000 ONLY)
  • Page 17: Bh Board Removal

    KDL-32XBR4/40D3000 1-10. BH BOARD REMOVAL Remove one screw, +PSW M3X5 Remove 2 screws, +BVST 3X8 Disconnect 2 connectors Remove 4 screws , +PSW M3X5 Remove 4 screws , +PSW M3X5 HFR Upper Shield BH Board HFR Lower Shield KDL-32XBR4/40D3000...
  • Page 18: Ac Inlet Removal (Kdl-32Xbr4 Only)

    KDL-32XBR4/40D3000 1-11. AC INLET REMOVAL (KDL-32XBR4 ONLY) Remove 2 screws, +BVTP2 4X16 Remove 2 screws, +KTT 3X10 Under Cover AC Inlet 1-12. AC INLET REMOVAL (KDL-40D3000 ONLY) Remove 2 screws, +BVTP2 4X16 Remove 2 screws, +KTT 3X10 Under Cover AC Inlet...
  • Page 19: Lcd Panel, Led And Guide Light Removal (Kdl-32Xbr4 Only)

    KDL-32XBR4/40D3000 1-13. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-32XBR4 ONLY) Remove 2 screws, +PSW M4X8 Remove 2 screws, +BVTP2 4X16 Remove 2 screws, +BVTP2 4X16 Remove 2 screws, +PSW M4X8 Remove 3 screws, +BVTP2 4X16 Bottom Bracket LCD Panel...
  • Page 20: Lcd Panel, Led And Guide Light Removal (Kdl-40D3000 Only)

    KDL-32XBR4/40D3000 1-14. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-40D3000 ONLY) Remove 2 screws from Bezel and Top Brackets, +BVTP2 4X16 Remove 4 screws from Top Brackets, +PSW M5X8 Remove 4 screws from Bottom Brackets, + PSW M5X12 Remove 4 screws from Stand Holders, +PSW M5X16...
  • Page 21: Inverter Board Removal

    KDL-32XBR4/40D3000 1-15. INVERTER BOARD REMOVAL CAUTION: Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the lamp sockets. Remove screws securing the inverter cover. Remove screws securing the inverter board...
  • Page 22: Wire Dressing

    KDL-32XBR4/40D3000 WIRE DRESSING KDL-32XBR4 ONLY OVERALL VIEW KDL-32XBR4/40D3000...
  • Page 23 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H3 BOARD HARNESS OPERATION PROCESS 1. Apply Sheet Core C to edge of Panel to cover sharp edge of panel. 2. Use ribs on bezel (w/o screw boss) as a guide to center tape. Make sure Cushion D is Centered over the H3 Harness.
  • Page 24 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H3 BOARD HARNESS (CONTINUED) OPERATION PROCESS Apply Sheet Core C to edge of Panel to cover sharp edge of panel. Use ribs on bezel (w/o screw boss) as a guide to center tape. Make sure Sheet Core C is Use Bottom of UL Tape to align Sheet Core C.
  • Page 25 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H3 BOARD HARNESS (CONTINUED) OPERATION PROCESS Apply Sheet Core C to edge of Panel to cover sharp edge of panel. Use ribs on bezel (w/o screw boss) as a guide to center tape. Apply LCD Tape to hold BOTH Rt.
  • Page 26 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H4 BOARD OPERATION PROCESS 1. Install H4-Bd BEFORE Installing the speakers/baffles. 2. Apply LCD Tape on SIDE of the magnet on Rt. Speaker to hold the H4 Cables. 3. MAKE SURE there is slack in the cable between the H4 Connector and LCD Tape.
  • Page 27 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H4 BOARD AND RIGHT SPEAKER OPERATION PROCESS Dress BOTH H4/Speaker Cables in plastic clips on G-Bracket. Wire Dress Rt. Speaker wires and H4 cables in G-Bracket clips. NOTE: Speaker cables are NOT dressed inside NOTE: Rt. Spkr. Wires are NOT dressed far left clip on G-Bracket.
  • Page 28 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H4 BOARD AND RIGHT SPEAKER (CONTINUED) OPERATION PROCESS 1. Wire Dress Right Speaker wires and H4 NOTE BOTH H4-Bd and Rt. Speaker cables in side clamps (white) and G3-Bd cables are dressed UNDER AC Inlet bracket clips (black).
  • Page 29 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY CORE BLOCK HARNESS OPERATION PROCESS Route/Dress Harnesses connected to Core Block as Shown NOTE Order & Direction of Cables in plastic Clip on Shield Case. DRESS CABLES 1st DRESS CABLES LAST ON TOP ALL CABLES. DRESS CABLES 3rd...
  • Page 30 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY CORE BLOCK HARNESS (CONTINUED) OPERATION PROCESS Route/Dress Core-Block cables as shown Put Attention on DIRECTION of cables in G-Bracket. Put Attention on the position of the Side Clamps and routing of the Cables between Core Block and G1-Bracket.
  • Page 31 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY G1H BOARD OPERATION PROCESS 1. Install/Wire Dress Harnesses as shown. 2. CAUTION: Make sure INVERTER CONNECTOR is Fully LOCKED!! G-Bd NOTE: NEW G-Bracket Change! Inverter wire is NOT dressed in 1st clip. Inverter wires are dressed in cut-out on...
  • Page 32 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY SPEAKER HARNESS OPERATION PROCESS 1. Wire Dress Speaker Cables as shown. Use UL Tape to align Cables in clip. FGC-3 CLAMP ELIMINATED 2. Apply LCD TAPE to BOTH H4-Bd AND Right speaker Wires. TORQUE SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm)
  • Page 33 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY SPEAKER HARNESS (CONTINUED) OPERATION PROCESS LVDS Wire and Speaker Wire cannot touch. Wire Dress Speaker Cables as shown. (NG for EMI). Use UL Tape to align Cables in clip. BOTH R/L cables are dressed in FGC-3 Route Wires Away from metal Tab conductive clip.
  • Page 34 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY LEFT SPEAKER HARNESS OPERATION PROCESS 1. Dress LEFT speaker harness as shown Dress Lt. Speaker wires in Sheet Core C. Lt. Speaker cables should only cross Route Wires on TOP of Panel Edge away over top of Panel edge once in this from sharp edge.
  • Page 35 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY U2 BOARD OPERATION PROCESS 1. Apply TAPE, U2 to Panel in location where U2 bracket is to be installed (Use edges of panel as guide) 2. Make sure DTT Shield has Sheet Core C installed as per diagram.
  • Page 36 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY H1 BOARD OPERATION PROCESS 1. Dress/Route H1-Bd harness as shown on photo. 2. NOTE: Put attention on SLACK of cable. Between Connector on H1 and tape there is slack in wire. Between tape/clamp there is slack. Plastic Side Clamp.
  • Page 37 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY LVDS CABLE - BU BOARD TO BH BOARD OPERATION PROCESS 1. Attach HDMI Connector to BU-Bd (CN5502). 2. GENTLY fold over cables to right side. Install HDMI Cable on BU-Bd 3 CONFIRM Color of Sticker (RED) (CN5504) NOTE: COLOR OF Round 4.
  • Page 38 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY LVDS CABLE - BH BOARD TO TCON OPERATION PROCESS 1. Route 40P LVDS Cable between BU-Bd and TCON as shown. NOTE: LVDS Cable is OVER ALL cables 2. Apply 3x8mm Screw (2-places) to ground LVDS cable. Put Attention on Routing of Cable.
  • Page 39 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY LVDS CABLE - BU BOARD OPERATION PROCESS O.K. ! 1. Route 40P LVDS Cable between BU-Bd and TCON as shown. CAUTION: 2. Apply 3x8mm Screw to BH Shield Top. DO NOT allow TCON END of cable to...
  • Page 40 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY HDMI CABLE OPERATION PROCESS Route LVDS Harness from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and JIG Connectors! CAUTION: Keep LVDS Cables AWAY from JIG Connectors and Memory IC. KDL-32XBR4/40D3000...
  • Page 41 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY HDMI CABLE (CONTINUED) OPERATION PROCESS USE SCREW on panel as reference USE plastic clip on panel as guide for corner of Sheet Core C installation. for corner of Sheet Core C installation Route/Dress HDMI Cables as shown.
  • Page 42 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY HDMI CABLE (CONTINUED) OPERATION PROCESS USE Sheet Core C to hold LVDS to panel here Route/Dress HDMI Cables as shown. Center conductive tape over Black UL tape on LVDS (last black tape on harness). CAUTION: Make sure HDMI cable is touching panel, especially in between Sheet Core C.
  • Page 43 KDL-32XBR4/40D3000 KDL-32XBR4 ONLY HDMI CABLE (CONTINUED) OPERATION PROCESS 1. Connect HDMI Cable Assy to U2-Bd. As shown. 2. Install 3x5mm Screw Install 3x5mm screw to GND Tab TORQUE SPECIFICATION on HDMI Cable Assy. TORQUE: 6.0kg.cm (+-1.0kg.cm) NOTE: SIDE HDMI Cable may have conductive tape wrapping, however, new process eliminates tape.
  • Page 44: Kdl-40D3000 Only

    KDL-32XBR4/40D3000 KDL-40D3000 ONLY OVERALL VIEW KDL-32XBR4/40D3000...
  • Page 45 KDL-32XBR4/40D3000 KDL-40D3000 ONLY H3 BOARD HARNESS OPERATION PROCESS 1. Apply Sheet Core C to edge of Panel to cover sharp edge of panel. Use rib on bezel (w/o screw boss) as a guide for mid-point of tape. Use split in harness(H4 wires) and UL tape as reference for Harness positioning.
  • Page 46 KDL-32XBR4/40D3000 KDL-40D3000 ONLY H3 BOARD HARNESS (CONTINUED) OPERATION PROCESS 1. Apply Sheet Core C as Shown on H3-Bd Harness 2. Wire Dress AC INLET As shown. MAKE SURE TO install EARTH GROUND SCREW on Green/Yellow Earth Wire. Dress AC Inlet Cables In G3 Bracket clamps.
  • Page 47 KDL-32XBR4/40D3000 KDL-40D3000 ONLY H4 BOARD OPERATION PROCESS 1. LED Guide and Screw is pre-assembled by Vendor. 2. Install H4-Bd. Be careful to align Plastic clip at bottom of bezel with notch in PWB. 3. Use x1 3x12mm screw to fix H3-Bd to Bezel.
  • Page 48 KDL-32XBR4/40D3000 KDL-40D3000 ONLY H4 BOARD AND RIGHT SPEAKER OPERATION PROCESS Wire Dress Right Speaker wires and H4 cables in side clamps (white) and G3-Bd bracket clips (black). 2nd UL Tape indicates SPLIT for H3-Bd / H4-Bd cables. NOTE: H4 cables are ABOVE Himelon tape.
  • Page 49 KDL-32XBR4/40D3000 KDL-40D3000 ONLY CORE BLOCK HARNESS OPERATION PROCESS Route/Dress Harnesses connected to Core Block as Shown NOTE Order & Direction of Cables in plastic Clip on Shield Case. Keep Cables BELOW level of Shield Case (Pinch Points) NOTE order and direction of cables!
  • Page 50 KDL-32XBR4/40D3000 KDL-40D3000 ONLY CORE BLOCK HARNESS (CONTINUED) OPERATION PROCESS Apply Sheet Core C tape as shown. Align Sheet Core C with Center of BH Shield Case and clips on G3 Bracket. KDL-32XBR4/40D3000...
  • Page 51 KDL-32XBR4/40D3000 KDL-40D3000 ONLY G3 BOARD AND D1 BOARD OPERATION PROCESS Install/Wire Dress Harnesses as shown. CAUTION: BE CAREFUL which connector is used on G3-Bd for Installing harness with ferrite core (CN6502 on G3-Bd). NOTE: Ferrite core not used in final design...
  • Page 52 KDL-32XBR4/40D3000 KDL-40D3000 ONLY G3 BOARD AND D1 BOARD (CONTINUED) OPERATION PROCESS Install / Wire Dress Harnesses as shown. "Cross" (as shown on photo). KDL-32XBR4/40D3000...
  • Page 53 KDL-32XBR4/40D3000 KDL-40D3000 ONLY INVERTER BOARD AND D1 BOARD OPERATION PROCESS INVERTER INVERTER CAUTION MAKE SURE BLACK INSULATION O.K. N.G. TUBING DOES NOT TOUCH CONN BEFORE INSTALLING 2P MD CONN. AFTER INSTALLING CONNECTOR, TUBE INSULATION CAN TOUCH CONNECTOR! INSTALL INVERTER SIDE 1ST INSTALL D1-Bd SIDE 2ND O.K.
  • Page 54 KDL-32XBR4/40D3000 KDL-40D3000 ONLY INVERTER BOARD AND D1 BOARD (CONTINUED) OPERATION PROCESS CAUTION: MAKE SURE WHITE/PINK WIRES DO NOT CROSS CHECK INVERTER SIDE WIRES CHECK D1-Bd SIDE WIRES INVERTE CAUTION: Make Sure Inverter Connector DOES NOT CROSS WHITE/PINK WIRES! CHECK BOTH SIDES OF HARNESS!
  • Page 55 KDL-32XBR4/40D3000 KDL-40D3000 ONLY G3 BOARD AND D1 BOARD OPERATION PROCESS NOTE: Ferrite Core and Sheet Core A Install/Wire Dress Harnesses as shown. Applied by SBC Plants. UPDATE: CAUTION: Make sure INVERTER CONN. 4/13/2007: FERRITE/Sheet Core is Fully LOCKED!! Not used in final design...
  • Page 56 KDL-32XBR4/40D3000 KDL-40D3000 ONLY D1 BOARD AND INVERTER BOARD CAUTION OPERATION PROCESS MAKE SURE COLOR of UL tape is the correct color (YELLOW) for harness. Confirm wires are dressed properly in clips. Confirm 2P BD Connectors are FULLY LOCKED by pressing on BOTH locking tabs (RED ARROWS).
  • Page 57 KDL-32XBR4/40D3000 KDL-40D3000 ONLY SPEAKER CABLES OPERATION PROCESS 1. Wire Dress Speaker Cables as shown. LEFT Speaker cable is dressed in side clamp (white plastic). 2. BOTH R/L cables are dressed in FGC-3 conductive clip. TORQUE SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm) NOTE:...
  • Page 58 KDL-32XBR4/40D3000 KDL-40D3000 ONLY SPEAKER CABLES (CONTINUED) OPERATION PROCESS LVDS Wire and Speaker Wire cannot touch. Wire Dress Speaker Cables as shown. (NG for EMI). Use UL Tape to align Cables in clip. Route Wires Away from metal Tab BOTH R/L cables are dressed in FGC-3 (sharp edge) conductive clip.
  • Page 59 KDL-32XBR4/40D3000 KDL-40D3000 ONLY LEFT SPEAKER HARNESS OPERATION PROCESS Dress LEFT speaker harness as shown Side HDMI LVDS cable will be shorter NOTE: Install Sheet Core C as in length for PRE-PRO and MASS-PRO shown in photo. Side HDMI LVDS Cable is dressed in same Sheet Core C as shown.
  • Page 60 KDL-32XBR4/40D3000 KDL-40D3000 ONLY U2 BOARD OPERATION PROCESS 1. Apply Sheet Tape H2 to Panel in location where U2 bracket is to be installed (Use plastic ribs on bezel as guide) 2. Make sure DTT Shield has Sheet Core C installed as per diagram.
  • Page 61 KDL-32XBR4/40D3000 KDL-40D3000 ONLY H1 BOARD OPERATION PROCESS Dress/Route H1-Bd harness as shown "Cross" (as shown on photo). NOTE which connector cables are attached to NOTE: Put attention on SLACK of cable. on H1-Bd. Between Connector on H1 and tape there is slack in wire.
  • Page 62 KDL-32XBR4/40D3000 KDL-40D3000 ONLY LVDS CABLE - BU BOARD TO BH BOARD OPERATION PROCESS Route 40P LVDS Cable between BH-Bd and BU-Bd as shown. NOTE COLOR of the UL Tape on the BH-Bd side. Correct color is RED. NOTE COLOR of the UL Tape (RED)
  • Page 63 KDL-32XBR4/40D3000 KDL-40D3000 ONLY LVDS CABLE - BU BOARD TO BH BOARD (CONTINUED) OPERATION PROCESS Route LVDS Harness from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and JIG Connectors! CAUTION: Keep LVDS Cables AWAY from JIG Connectors and Memory IC.
  • Page 64 KDL-32XBR4/40D3000 KDL-40D3000 ONLY LVDS CABLE - BH BOARD TO TCON OPERATION PROCESS Route/Dress LVDS cable between BH-Bd and TCON as shown. NOTE: Put Attention on Cable routing. LVDS cable must be PARALLEL to Panel Surface (see photos). NOTE COLOR of the Shrink Tubing (BLACK).
  • Page 65 KDL-32XBR4/40D3000 KDL-40D3000 ONLY HDMI CABLE OPERATION PROCESS 1. Attach HDMI Connector to BU-Bd (CN5504). 2. GENTLY fold over cables to right side. 3 CONFIRM Color of Sticker (BLUE) Install HDMI Cable on BU-Bd 4. After Installing DTT Top apply 3x5mm (CN5504) screw to GND Ring on HDMI Assy.
  • Page 66 KDL-32XBR4/40D3000 KDL-40D3000 ONLY HDMI CABLE (CONTINUED) OPERATION PROCESS Route/Dress HDMI Cables as shown. CAUTION: Make sure HDMI cable is touching panel, especially in between Sheet Core C. CAUTION: Make sure HDMI Cable is touching panel (length will be fixed for Pre-Pro)
  • Page 67 KDL-32XBR4/40D3000 KDL-40D3000 ONLY HDMI CABLE (CONTINUED) OPERATION PROCESS USE Sheet Core C to hold LVDS/Left Speaker Wire to panel here Route/Dress HDMI Cables as shown. Center conductive tape over Black UL tape on LVDS (last black tape on CAUTION: Make sure HDMI cable is harness).
  • Page 68 KDL-32XBR4/40D3000 KDL-40D3000 ONLY HDMI CABLE (CONTINUED) OPERATION PROCESS 1. Connect HDMI Cable Assy to U2-Bd. As shown. 2. Install 3x5mm Screw Install 3x5mm screw with TORQUE SPECIFICATION washer to GND Tab on HDMI Cable Assy. TORQUE: 6.0kg.cm (+-1.0kg.cm) NOTE: SIDE HDMI Cable may have conductive tape wrapping, however, new process eliminates tape.
  • Page 69: Section 2: Service Adjustments

    KDL-32XBR4/40D3000 SECTION 2: SERVICE ADJUSTMENTS 2-1. USING THE REMOTE COMMANDER 2-3. VIEWING THE SERVICE MENUS FOR ELECTRICAL ADJUSTMENTS Use the Remote Commander to view the BE and Digital service menus options. To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus and categories.
  • Page 70: Using The Remote Commander To View Service Data

    KDL-32XBR4/40D3000 2-4. USING THE REMOTE COMMANDER TO 1. Access Service Adjustment Mode and select the Service Menu that contains the Category with the Adjustment Item you want to change. VIEW SERVICE DATA 2. To change the Category, press 2 or 5 on the Remote Commander.
  • Page 71: Verifying Service Data Changes

    KDL-32XBR4/40D3000 2-5. VERIFYING SERVICE DATA CHANGES 1. After completing all adjustments turn the set off with the Remote Commander and then proceed to the next step. 2. Press the following buttons on the Remote Commander within a second of each other:...
  • Page 72: Section 3: Diagrams

    KDL-32XBR4/40D3000 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION POWER UNIT KDL-32XBR4 POWER UNIT KDL-40D3000 KDL-32XBR4/40D3000...
  • Page 73: Printed Wiring Boards And Schematic Diagrams Information

    KDL-32XBR4/40D3000 3-2. PRINTED WIRING BOARDS AND Terminal name of semiconductors in silk screen SCHEMATIC DIAGRAMS INFORMATION printed circuit ( All capacitors are in μF unless otherwise noted. pF : μμF 50WV or Circuit Device Printed symbol Terminal name Collector less are not indicated except for electrolytics and tantalums.
  • Page 74: Block Diagram

    KDL-32XBR4/40D3000 3-3. BLOCK DIAGRAM SIGNAL FLOW DIAGRAM Audio Audio HDMI HDMI for DVI for PC UART 8bit Multiplex BUS 4M x 32bit BE Micro MB91305 Flash DDR2 NAND 2MByte Flash DDR2 32MB 16MB 128KB 32MB UART Trident HFR ASIC ARGB CLK/Hs/Vs...
  • Page 75: Connection Diagram (Kdl-32Xbr4 Only)

    KDL-32XBR4/40D3000 CONNECTION DIAGRAM (KDL-32XBR4 ONLY) 32XBR4 PWB Layout & Connection TO PANEL CN101 CN8007 Left INV. CN8001 CN8001 CN2-CN9 CN4500 CN4003 CN6202 CN4002 TO PANEL CN6201 CN4001 CN3008 CN5504 CN250 CN201 CN1400 CN2000 CN401 CN301 Conventional LVDS KDL-32XBR4/40D3000...
  • Page 76: Connection Diagram (Kdl-40D3000 Only)

    KDL-32XBR4/40D3000 CONNECTION DIAGRAM (KDL-40D3000 ONLY) 40D3000 PWB Layout & Connection TO PANEL CN128 CN6700 CN101 CN6701 CN125 CN8007 Left CN6600 CN6707 INV. CN8001 CN6204 CN6502 CN126 CN4500 CN4003 CN6203 CN4002 TO PANEL CN6202 CN4001 CN3008 CN5504 CN250 CN201 CN1400 CN2000...
  • Page 77: Schematics And Supporting Information

    KDL-32XBR4/40D3000 3-4. SCHEMATICS AND SUPPORTING INFORMATION BU2 BOARD SCHEMATIC DIAGRAM (1 OF 12) A_V1_IN_C,A_V1_IN_S2SW,A_V1_IN_SSW,A_V1_IN_V,A_V1_IN_Y R1003 1/16W CHIP A_V1_IN_Y R1000 R1001 R1002 C1000 0 . 0 1 1/10W 1/10W D1000 1/10W RN-CP RN-CP RN-CP MA8100-TX 0.5% 0.5% 0.5% 1608 R1005 1/16W...
  • Page 78: Bu2 Board Schematic Diagram (2 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (2 OF 12) A_HP_OUT_R A_HP_OUT_L AUDIO_9V A_SP_OUT_R MUTE_AU13V A_SP_OUT_L PQ200WNA1ZPH — A_LINE_OUT_R IC2005 AU_13V A_LINE_OUT_L AUDIO_13V TAS ANALOG 3.3V R2202 L2016 F2000 22uH 1/16W C2123 CHIP D3.3V D2014 C2121 0 . 0 0 1 MA8091-M-TX...
  • Page 79: Bu2 Board Schematic Diagram (3 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (3 OF 12) << STBY3.3V >> STBY3.3V RESET R3167 X3009 1/16W EEPROM 32.768kHz R3144 — 2 . 2 k CHIP R3193 1/16W 1/16W RN-CP 0.5% CHIP C3087 0 . 1 RB3018 C3044 1005 D3.3V C3036...
  • Page 80: Bu2 Board Schematic Diagram (4 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (4 OF 12) JL 4508 TMDS_RX0- Y_G1 R X 0- TO HDMI JL 4509 TMDS_RX0+ PB_B1 RX0+ JL 4510 •¡ SV P-PX P DDR & CPU I/F, POWE R & GND PB_R1 TMDS_RX1- — R X 1-...
  • Page 81: Bu2 Board Schematic Diagram (5 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (5 OF 12) — MD[19] VDDMQO C4902 MD[16] C4904 1005 1005 MD[18] FL4901 0 . 0 1 0 . 0 1 — MD[17] RB4904 L4901 R4900 C4906 6.3V C4919 MD[20] 100p MD[21] 1005 MD[22] —...
  • Page 82: Bu2 Board Schematic Diagram (6 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (6 OF 12) J5000 STBY3.3V — R5624 1/16W Q5620 CHIP 1/16W ISA1602AM1TP-1EF R5629 R5623 CEC_IN 1/16W CHIP RESER Q5621 Q5622 2SC4154TP-1EF 2SC4154TP-1EF — C5620 TO Trident CHIP 0 . 1 1/16W CHIP CHIP 1/16W R5636...
  • Page 83: Bu2 Board Schematic Diagram (7 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (7 OF 12) STBY3.3V R4048 FB4011 1/10W LFBK1608HS601 RN-CP 0.5% FB4005 D3.3V R4047 — STBY3.3V 2 . 2 k DIMMER DIMMER 1/16W FB4009 DCALERT1 CHIP TO INVERTER BOARD BACKLIGHT BACKLIGHT FB4006 POWER_ON POWER1 R4008 INV_ERR...
  • Page 84: Bu2 Board Schematic Diagram (8 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (8 OF 12) D2.5V — C7077 1608 R7047 C7047 2 . 2 k 220p 1/16W RN-CP 0.5% R7059 REG12V — 1/16W CHIP R7035 R7041 R7048 R7055 3 . 3 k 100k R7079 1/16W 1/16W 1/16W...
  • Page 85: Bu2 Board Schematic Diagram (9 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (9 OF 12) X IL L EON242 GROUND BAL L S ASIC CORE POWER D2.5V _A T I D1.0V D3.3V _A T I COR E _1.0V (NE E D <50mV NOI SE ) — FB 7200...
  • Page 86: Bu2 Board Schematic Diagram (10 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (10 OF 12) DDR2 SDRAM — MEMORY CONFIGURATION VDDR_MEM DDR_1.8V DRAM_IF WAX3 L7431 MEM_DQA0 IC7400 *C7430 C7431 DQA_0 HYB18TC512160BF-2.5 0 . 1 MEM_DQA1 DQA_1 1608 MEM_DQA2 DDR2 MEMORY 32MB X16 (512Mbit) DQA_2 VDD1 NC#R8 MEM_DQA3...
  • Page 87: Bu2 Board Schematic Diagram (11 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (11 OF 12) DIGITAL GRAPHICS OUT (DDR) — GRAPHICS DDR->SDR LATCH EGPHSI EGPHSI D3.3V FB7601 DVI_IF EGPVSI EGPVSI C7611 DVIDATA0 EGPPCI — EGPPCI TC74VCX162374(EL,F DVIDATA1 IC7601 1608 DVIDATA2 1/OE DVOCLK0 DVIDATA3 EGPA0 EGPA1 DVIDATA4 EGPA2...
  • Page 88: Bu2 Board Schematic Diagram (12 Of 12)

    KDL-32XBR4/40D3000 BU2 BOARD SCHEMATIC DIAGRAM (12 OF 12) VIDEO_IF FRONT_END_IF — R7712 R7710 1/16W VI_IN0 CHIP R7706 1/16W *C7818 L7801 C7828 VI_IN1 C7821 C7823 L7803 CHIP 0 . 1 0.22uH 0.68uH 1/16W VI_IN2 CHIP D2.5V_ATI 1608 1005 1005 1005 RSET...
  • Page 89 KDL-32XBR4/40D3000 [I/O JACKS, AUDIO, MAIN MICRO CONTROLLER, TRIDENT, DDR_SDRAM 128 MBIT, HDMI EPC, POWER EDC_ALERT, POWER, RESET, X242 POWER, PLL, FLEXBUS, USB, PERIPHERALS, DDR, FLASH, NVM, DIGITAL IF, EJTAG, AVOUT, FE, TUNER] [I/O JACKS, AUDIO, MAIN MICRO CONTROLLER, TRIDENT, DDR_SDRAM 128 MBIT, HDMI EPC, POWER EDC_ALERT, POWER, RESET, X242 POWER, PLL, FLEXBUS, USB, PERIPHERALS, DDR, FLASH, NVM, DIGITAL IF, EJTAG, AVOUT, FE, TUNER]...
  • Page 90: D1 Board Schematic Diagram (Kdl-40D3000 Only)

    KDL-32XBR4/40D3000 D1 BOARD SCHEMATIC DIAGRAM (KDL-40D3000 ONLY) — CN6600 3 9 2 . 0 TO G3 PFC_OUT CN6502 L6600 PRI_GND 100uH C6600 450V R6700 4 . 7 1/10W — RN-CP VCC_12V C6709 6 . 3 k V D6701 D6704 R6706...
  • Page 91 KDL-32XBR4/40D3000 [INVERTER] COMPONENT SIDE (KDL-40D3000 ONLY) CN6702 CN6700 JW6702 R6804 JW6743 JW6703 T6801 JW6756 EY6700 EY6701 EY6702 EY6703 T6600 EY6704 EY6705 EY6706 EY6707 C6759 JW6710 00_8 JW6735 JW6754 BALANCER_ERR REG12V JW6755 0-000-000-08 INV_ERR BACK_LIGHT (000000008) DIMMER ET6701 JW6731 JW6738 JW6757...
  • Page 92 KDL-32XBR4/40D3000 [INVERTER] CONDUCTOR SIDE (KDL-40D3000 ONLY) CN6702 D6705 D6704 CN6700 C6712 JR6704 C6714 D6703 ET6700 C6707 C6706 R6763 JR6717 Q6716 C6742 R6822 D6702 JL6708 R6755 R6823 C6786 C6609 C6735 R6821 R6804 Q6714 JL6717 JL6718 C6745 IC6702 C6759 JL6715 BALANCER _ERR...
  • Page 93: G1H Board Schematic Diagram (Power Supply) (Kdl-32Xbr4 Only)

    KDL-32XBR4/40D3000 G1H BOARD SCHEMATIC DIAGRAM (POWER SUPPLY) (KDL-32XBR4 ONLY) This board is manufactured by a 3rd party. Component level repair information is not available. [POWER SUPPLY] PWB IS NOT AVAILABLE KDL-32XBR4/40D3000...
  • Page 94: G3 Board Schematic Diagram (Power Supply) (Kdl-40D3000 Only)

    KDL-32XBR4/40D3000 G3 BOARD SCHEMATIC DIAGRAM (POWER SUPPLY) (KDL-40D3000 ONLY) Mount Mecha A6000 214976631 D6000 L6501 t @ X g 300uH C6515 C6516 R6106 L6150 Mount Mecha A6150 234989201 D6151 CN6003 470p 470p R6524 R6014 C6019 6 . 8 1/10W 0 . 0 1...
  • Page 95 KDL-32XBR4/40D3000 [POWER SUPPLY] [POWER SUPPLY] COMPONENT SIDE (KDL-40D3000 ONLY) COMPONENT SIDE (KDL-40D3000 ONLY) A6003 CN6004 CN6004 A6002 A6003 A6002 A- 1221- ET6000 FB6001 FB6001 EY6517 C6157 T6100 CN6204 T6100 CN6204 A6017 C6023 PS6152 C6023 PS6152 CN6501 CN6502 CN6502 CN6501 JL6156...
  • Page 96: H1 Board Schematic Diagram

    KDL-32XBR4/40D3000 H1 BOARD SCHEMATIC DIAGRAM POWER — H1 BOARD S101 USER CONTROL — HOME INPUT SEL VOL+ VOL- MENU TO BU2 WEGAGATE POWER INT CN3008 KEY1 — R107 R102 CN101 S104 S107 S106 S105 S103 S102 — R104 R101 R105 R103 1 .
  • Page 97 KDL-32XBR4/40D3000 [USER CONTROL] COMPONENT SIDE VOL+ R102 S104 VOL- VIA G[CV OK S105 R103 INPUT SEL S103 R108 S106 R101 R107 S107 R104 S101 POWER S102 HOME 1-872-981-11 A-1220- MENU C103 (172841011) WEGAGATE [USER CONTROL] CONDUCTOR SIDE CN102 CN101 JL101...
  • Page 98: H3 Board Schematic Diagram

    KDL-32XBR4/40D3000 H3 BOARD SCHEMATIC DIAGRAM STBY3.3V REC/RESERVE STBY_LED — TO BU2 CN3008 ON_TIMER PWR/RESERVE PICTURE_OFF R303 R304 R305 BL_IN R301 R302 2 . 2 k 1/10W 1/10W 1/10W RN-CP 1/10W 1/10W RN-CP RN-CP VD3.3V RN-CP RN-CP — D305 D302 CN301...
  • Page 99 KDL-32XBR4/40D3000 [OPTICAL SENSOR, LED] COMPONENT SIDE TIMER D308 (172841011) Optical 1-872-982-11 Sensor PICOFF R302 JL305 DATA STBY R303 TREC C320 R301 IC320 A-1220-319-A R304 [OPTICAL SENSOR, LED] CONDUCTOR SIDE Q304 EP-(GW+GN) D306 D303 1-872-982-11 CN301 C323 R325 R326 D301 R322...
  • Page 100: H4 Board Schematic Diagram

    KDL-32XBR4/40D3000 H4 BOARD SCHEMATIC DIAGRAM GP1UE26RK0VF IC401 — SIRCS TO BU2 STBY3.3V CN3008 — R402 C402 R401 1/10W 6 . 3 V 1/10W RN-CP CN401 RN-CP 2012 H 4 S i r c s C401 — 220p 1608 A-1220-320-A <WAX3>H4 —...
  • Page 101 KDL-32XBR4/40D3000 [SIRCS] COMPONENT SIDE 1-873-380-11 A-1220 -320-A EP-(GW+GN) [SIRCS] CONDUCTOR SIDE R402 KDL-32XBR4/40D3000...
  • Page 102: U2 Board Schematic Diagram (1 Of 2)

    KDL-32XBR4/40D3000 U2 BOARD SCHEMATIC DIAGRAM (1 OF 2) C216 0 . 0 0 1 — J202 1005 R222 CHIP R219 R220 C215 VD201 0 . 0 0 1 CHIP CHIP 1005 — D3.3V VD202 VD203 GND_D V2_IN_AU_L D3.3V f m c AU_IN_GND —...
  • Page 103: U2 Board Schematic Diagram (2 Of 2)

    KDL-32XBR4/40D3000 U2 BOARD SCHEMATIC DIAGRAM (2 OF 2) D3.3V D3.3V_HDMI — R289 CHIP D3.3V_HDMI C266 0 . 1 R281 1608 4 . 7 k GND_D — R290 CHIP D5V_HDMI C267 0 . 1 1608 — R263 GND_D 1/16W RN-CP 0.5% 1005 D3.3V_HDMI...
  • Page 104 KDL-32XBR4/40D3000 [VIDEO2, HEADPHONE JACK VIDEO3, HDMI INPUT] COMPONENT SIDE ET251 ET251 CN250 CN250 J201 J201 J201 J202 D202 D202 R205 R205 C201 C201 R206 R206 R204 R204 C213 C213 C202 C202 VD202 VD202 R207 R207 R221 R221 R222 R222 IC252...
  • Page 105 KDL-32XBR4/40D3000 [VIDEO2, HEADPHONE JACK VIDEO3, HDMI INPUT] CONDUCTOR SIDE R256 R256 R263 R263 R298 R298 C253 C253 C254 C254 C255 C255 R289 R289 IC250 IC250 C266 C266 IC251 IC251 C250 C250 R260 R260 R273 R273 C264 C264 C265 C265 C267...
  • Page 106: Semiconductors

    KDL-32XBR4/40D3000 3-5. SEMICONDUCTORS – KDL-32XBR4/40D3000...
  • Page 107: Section 4: Exploded Views

    REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Please review the Sony Electronics Service Information website for any additional service information.) X-2179-398-1 COVER ASSEMBLY, REAR (40) A-1259-944-A STAND (M_WS)ASSEMBLY [7-8] (KDL-40D3000 ONLY) (KDL-32XBR4 ONLY)
  • Page 108: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Please review the Sony Electronics Service Information website for any additional service information.) 2-580-640-01 SCREW, +BVTP2 4X16 2-580-629-01...
  • Page 109: Bezel Assembly And Lcd Panel

    See Appendix A: Encryption Key Components in the back of this manual. 4-3. BEZEL ASSEMBLY AND LCD PANEL (Please review the Sony Electronics Service Information website for any additional service information.) 2-580-640-01 SCREW, +BVTP2 4X16 REF. NO.
  • Page 110: Connectors (Kdl-32Xbr4 Only)

    See Appendix A: Encryption Key Components in the back of this manual. 4-4. CONNECTORS (KDL-32XBR4 ONLY) (Please review the Sony Electronics Service Information website for any additional service information.) REF.
  • Page 111: Connectors (Kdl-40D3000 Only)

    See Appendix A: Encryption Key Components in the back of this manual. 4-5. CONNECTORS (KDL-40D3000 ONLY) (Please review the Sony Electronics Service Information website for any additional service information.) REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF.
  • Page 112: Speakers

    See Appendix A: Encryption Key Components in the back of this manual. 4-6. SPEAKERS (Please review the Sony Electronics Service Information website for any additional service information.) 2-580-640-01 SCREW, +BVTP2 4X16 2-580-600-01...
  • Page 113: Section 5: Electrical Parts List

    KDL-32XBR4/40D3000 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading are seldom required for routine service. Expect some delay mark are critical for safety. Replace only when ordering these components.
  • Page 114 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2064 1-112-781-11 CERAMIC CHIP 1μF C2127 1-100-912-11 CERAMIC CHIP 1μF C2065 1-112-781-11 CERAMIC CHIP 1μF C2128 1-112-800-11 ELECT CHIP 100μF C2129 1-114-325-11 CERAMIC CHIP 0.1μF C2067 1-100-911-11 CERAMIC CHIP 4.7μF...
  • Page 115 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C3005 1-100-906-11 CERAMIC CHIP 0.01μF C4033 1-112-777-11 CERAMIC CHIP 0.01μF C3006 1-100-906-11 CERAMIC CHIP 0.01μF C4034 1-112-046-11 CERAMIC CHIP 4.7μF 6.3V C4035 1-112-777-11 CERAMIC CHIP 0.01μF C3007...
  • Page 116 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4723 1-100-905-11 CERAMIC CHIP 0.001μF 10% C4915 1-164-874-11 CERAMIC CHIP 100pF C4724 1-100-905-11 CERAMIC CHIP 0.001μF 10% C4916 1-164-874-11 CERAMIC CHIP 100pF C4917 1-164-874-11 CERAMIC CHIP 100pF...
  • Page 117 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7010 1-100-911-11 CERAMIC CHIP 4.7μF C7057 1-114-325-11 CERAMIC CHIP 0.1μF C7011 1-164-939-11 CERAMIC CHIP 0.0022μF 10% C7058 1-165-908-11 CERAMIC CHIP 1μF C7059 1-165-908-11 CERAMIC CHIP 1μF C7012...
  • Page 118 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7205 1-100-916-11 CERAMIC CHIP 0.1μF C7250 1-100-916-11 CERAMIC CHIP 0.1μF C7206 1-100-916-11 CERAMIC CHIP 0.1μF C7251 1-100-916-11 CERAMIC CHIP 0.1μF C7252 1-100-916-11 CERAMIC CHIP 0.1μF C7207 1-100-916-11 CERAMIC CHIP 0.1μF...
  • Page 119 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7408 1-100-916-11 CERAMIC CHIP 0.1μF C7706 1-100-916-11 CERAMIC CHIP 0.1μF C7409 1-100-916-11 CERAMIC CHIP 0.1μF C7707 1-100-916-11 CERAMIC CHIP 0.1μF C7720 1-165-908-11 CERAMIC CHIP 1μF C7410 1-100-916-11 CERAMIC CHIP 0.1μF...
  • Page 120 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 121 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 122 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 123 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 124 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 125 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1722 1-218-957-11 RES-CHIP 2.2K 1/16W R2117 1-218-961-11 RES-CHIP 4.7K 1/16W R1723 1-218-957-11 RES-CHIP 2.2K 1/16W R2118 1-218-961-11 RES-CHIP 4.7K 1/16W R2120 1-208-927-11 METAL CHIP 0.50% 1/16W R2020...
  • Page 126 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2200 1-218-977-11 RES-CHIP 100K 1/16W R3031 1-208-931-11 METAL CHIP 0.50% 1/16W R2202 1-218-965-11 RES-CHIP 1/16W R3034 1-208-703-11 METAL CHIP 6.8K 0.50% 1/16W R3037 1-208-711-11 METAL CHIP 0.50% 1/16W...
  • Page 127 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3255 1-400-591-22 FERRITE 0μH R4512 1-218-990-81 SHORT CHIP R3256 1-400-591-22 FERRITE 0μH R4517 1-218-941-81 RES-CHIP 1/16W R4521 1-218-937-11 RES-CHIP 1/16W R3257 1-400-591-22 FERRITE 0μH R3258 1-400-591-22 FERRITE 0μH...
  • Page 128 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4917 1-218-933-11 RES-CHIP 1/16W R5561 1-218-929-11 RES-CHIP 1/16W R4918 1-218-933-11 RES-CHIP 1/16W R5562 1-218-929-11 RES-CHIP 1/16W R5563 1-218-929-11 RES-CHIP 1/16W R4919 1-218-933-11 RES-CHIP 1/16W R5000 1-216-864-11 SHORT CHIP...
  • Page 129 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7019 1-218-965-11 RES-CHIP 1/16W R7067 1-208-911-11 METAL CHIP 0.50% 1/16W R7020 1-218-990-81 SHORT CHIP R7068 1-208-911-11 METAL CHIP 0.50% 1/16W R7069 1-216-295-91 SHORT CHIP R7021 1-218-990-81 SHORT CHIP...
  • Page 130 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7321 1-218-933-11 RES-CHIP 1/16W R7704 1-218-941-81 RES-CHIP 1/16W R7327 1-218-977-11 RES-CHIP 100K 1/16W R7705 1-218-941-81 RES-CHIP 1/16W R7706 1-218-935-11 RES-CHIP 1/16W R7328 1-218-959-11 RES-CHIP 3.3K 1/16W R7329...
  • Page 131 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7863 1-218-979-11 RES-CHIP 150K 1/16W RB3017 1-239-674-81 RESISTOR, NETWORK 100 R7864 1-218-989-11 RES-CHIP 1/16W RB3018 1-239-698-11 RESISTOR, NETWORK 10K RB3019 1-239-698-11 RESISTOR, NETWORK 10K R7865 1-218-957-11 RES-CHIP 2.2K...
  • Page 132 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB7302 1-234-370-21 RES, NETWORK 22 (1005X4) VD5501 1-805-774-21 VARISTOR, CHIP RB7500 1-239-674-81 RESISTOR, NETWORK 100 VD5503 1-802-417-11 SURGE ABSORBER RB7600 1-234-370-21 RES, NETWORK 22 (1005X4) VD5504 1-802-417-11...
  • Page 133 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6735 1-165-176-11 CERAMIC CHIP 0.047μF 10% C6738 1-165-908-11 CERAMIC CHIP 1μF C6739 1-162-970-11 CERAMIC CHIP 0.01μF A-1236-528-A D1 BOARD, COMPLETE C6740 1-107-882-91 ELECT 100μF (KDL-40D3000 ONLY) C6741...
  • Page 134 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 135 0.50% 1/10W 1-474-052-12 G1H BOARD, COMPLETE (POWER UNIT) R6761 1-218-853-11 METAL CHIP 1.8K 0.50% 1/10W (KDL-32XBR4 ONLY) This board is manufactured by a 3rd party. Component level R6762 1-211-983-11 METAL CHIP 0.50% 1/10W repair information is not available. R6763 1-218-863-11 METAL CHIP 4.7K...
  • Page 136 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 137 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 138 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 139 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only G3 H1 que par une piece portant le numero specifi e.
  • Page 140 KDL-32XBR4/40D3000 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES A-1220-319-A H3 BOARD, MOUNTED A-1220-320-A H4 BOARD, MOUNTED CAPACITOR CAPACITOR C320 1-112-781-11 CERAMIC CHIP 1μF C401 1-162-960-11 CERAMIC CHIP 220pF C322 1-107-826-11 CERAMIC CHIP 0.1μF C402 1-100-909-11 CERAMIC CHIP 10μF...
  • Page 141 KDL-32XBR4/40D3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 142 3-212-313-31 INSTRUCTION MANUAL (Spanish Version) VDR256 1-802-245-11 ESD SUPPRESSOR VDR257 1-802-245-11 ESD SUPPRESSOR 3-216-083-01 SHEET, PROTECTION (STAND) VDR258 1-802-245-11 ESD SUPPRESSOR (KDL-32XBR4 ONLY) VDR260 1-802-245-11 ESD SUPPRESSOR 2-319-963-01 TRAY VDR261 1-802-245-11 ESD SUPPRESSOR (KDL-40D3000 ONLY) 2-319-964-01 TRAY, TOP (KDL-40D3000 ONLY)
  • Page 143: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.
  • Page 144 In an effort to reduce the size of this pdf file the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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