Page 1 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
Page 2 2004 Honda CB600F OWNER’S MANUAL...
Page 3 It’s full of facts, instructions, safety information, When you own a Honda, you’re part of a and helpful tips. To make it easy to use, worldwide family of satisfied customers the manual contains a detailed list of people who appreciate Honda’s...
Page 4 California to cause cancer and birth motorcycle best and is dedicated to your defects or other reproductive harm. complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information. Introduction...
Page 5 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Page 6 A Few Words About Safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings ––...
Page 7 Contents These pages give an overview of the Before Riding ........contents of your owner’s manual. The first The importance of wearing a helmet page of each section lists the topics and other protective gear, how to make covered in that section. sure you and your motorcycle are ready to ride, and important information about loading.
Page 8 ...... ID numbers, technical specifications, Why your motorcycle needs regular and other technical facts. maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions Consumer Information ..... for specific maintenance and Information on warranties, emission adjustment items.
Page 10: Motorcycle Safety
Motorcycle Safety This section presents some of the most Important Safety Information ....important information and Accessories & Modifications ....recommendations to help you ride your Safety Labels ........... motorcycle safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your motorcycle.
Page 11: Motorcycle Safety
Important Safety Information Your motorcycle can provide many years Always Wear a Helmet of service and pleasure if you take It’s a proven fact: helmets significantly responsibility for your own safety and reduce the number and severity of head understand the challenges you can meet injuries.
Page 12: Important Safety Information
Important Safety Information Take Time to Learn & Practice Always pay attention to other vehicles Even if you have ridden other motorcycles, around you, and do not assume that other take time to become familiar with how drivers see you. Be prepared to stop this motorcycle works and handles.
Page 13 Important Safety Information Ride within Your Limits Keep Your Honda in Safe Condition Pushing limits is another major cause of It’s important to keep your motorcycle motorcycle accidents. Never ride beyond properly maintained and in safe riding your personal abilities or faster than condition.
Page 14 Before you consider making any modifications or adding an We strongly recommend that you use only accessory, be sure to read the following genuine Honda accessories that have been information. specifically designed and tested for your motorcycle. Because Honda cannot test all...
Page 15 Accessories & Modifications Do not install any fairing or windshield Modifications unless it was designed and tested by Honda for your motorcycle. Some fairings or windshields, even smaller We strongly advise you not to remove any ones, can cause unstable handling of original equipment or modify your your motorcycle.
Page 16: Safety Labels
Safety labels on your motorcycle either warn you of potential hazards that could cause serious injury or they provide important safety information. Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. Motorcycle Safety...
Page 17 Safety Labels For USA For Canada Motorcycle Safety...
Page 18: Table Of Contents
Instruments & Controls This section shows the location of all Component Locations ......10 gauges, indicators, and controls you would Gauges & Indicators ....... 13 normally use before or while riding your Controls & Features motorcycle. Choke Lever ........
Page 19: Instruments & Controls
Component Locations indicators speedometer tachometer ignition switch front brake fluid reservoir rearview mirror rearview mirror clutch lever front brake lever headlight dimmer engine stop switch switch turn signal switch throttle grip horn button start button fuel fill cap Instruments & Controls...
Page 20: Component Locations
Component Locations storage compartment coolant reserve tank rear brake fluid reservoir for U-shaped lock battery tool kit oil filler cap/dipstick compartment footpeg rear brake pedal passenger footpeg Instruments & Controls...
Page 21 Component Locations choke lever air cleaner rear suspension spring pre-load adjuster helmet holder fuse box seat lock owner’s manual storage shift lever side stand footpeg passenger footpeg Instruments & Controls...
Page 22: Gauges & Indicators
Gauges, Indicators & Displays The gauges, indicators and displays on (1) speedometer your motorcycle keep you informed, alert (2) neutral indicator you to possible problems, and make your (3) high beam indicator riding safer and more enjoyable. Refer to (4) low oil pressure indicator the gauges, indicators and displays (5) fuel reserve indicator frequently.
Page 23 Gauges & Indicators Lamp Check If one of these indicators does not come on when it should, have your Honda dealer The low oil pressure indicator comes on check for burned-out bulbs or other when you turn the ignition switch ON so problems.
Page 24 Gauges, Indicators & Displays speedometer Shows riding speed in miles (USA) or kilometers (Canada) per hour. neutral indicator (green) Lights when the transmission is in neutral. high beam indicator Lights when the headlight is on high beam. (blue) low oil pressure Lights when engine oil pressure is low enough to indicator (red) cause engine damage.
Page 25 Gauges, Indicators & Displays tachometer Shows engine speed in revolutions per minute (rpm). tachometer red zone Shows excessive engine rpm range (indicated from the beginning of the tachometer red zone) in which operation may damage the engine. Do not let the tachometer needle enter the red zone.
Page 26 Gauges, Indicators & Displays RIGHT switch Sets the digital clock (page LEFT switch Resets the tripmeter or selects the operation mode: tripmeter, odometer (page ) or digital clock (page left turn signal indicator Flashes when the left turn signal operates. (amber) odometer/tripmeter/clock display...
Page 27 Gauges, Indicators & Displays Odometer/Tripmeter 1 & 2 The odometer ( ) shows the total miles ridden. Tripmeter 1 ( ) and tripmeter 2 ( ) show number of miles ridden since you last reset the meter. To select the odometer, tripmeter 1 or tripmeter 2, push the LEFT switch ( ).
Page 28: Ignition Switch
Gauges, Indicators & Displays Digital Clock Shows hour and minute. To adjust the time, proceed as follows: Turn the ignition switch ON. Press and hold both the RIGHT switch ( ) and LEFT switch ( ) for more than 2 seconds. The clock will be set in the adjust mode with the hour and minute display flashing.
Page 29 Gauges, Indicators & Displays To set the hour, press the LEFT switch To set the minute, press the reset until the desired hour is displayed. RIGHT switch until the desired minute is displayed. The minute display will return to ‘‘00’’ when ‘‘60’’ is reached without affecting the hour display.
Page 30 Gauges, Indicators & Displays To end the adjustment, turn the ignition switch OFF. The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for about 30 seconds. Instruments & Controls...
Page 31: Controls & Features
Controls & Features Fuel Valve Choke Lever LEFT FRONT (1) fuel valve The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetors. ON normal position for riding. (1) choke lever (A) fully on OFF for parking, storing, or (B) fully off transportation.
Page 32: Ignition Switch
Controls & Features FRONT Ignition Switch The ignition switch is used for starting and stopping the engine (page ) and to lock the steering for theft prevention (page Insert the key and turn it to the right for the ON position. Push down on the key and turn it to the left to the LOCK (steering lock) position.
Page 33: Start Button
Controls & Features Start Button Engine Stop Switch RIGHT HANDLEBAR The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine;...
Page 34: Engine Stop Switch
Controls & Features If your motorcycle is stopped with the Turn Signal Switch ignition switch ON and the engine stop switch OFF, the headlight and taillight will remain on, resulting in battery The turn signal switch ( ) is used to signal discharge.
Page 35: Horn Button
Controls & Features Horn Button RIGHT Switch The horn is used to alert other motorists. The RIGHT switch is used to set the To operate, push the horn button ( ). digital clock (page LEFT Switch The LEFT switch is used to reset the tripmeter.
Page 36: Before Riding
Before Riding Before each ride, you need to make sure Are You Ready to Ride ..... . 28 you and your Honda are both ready to ride. Protective Apparel ......28 To help get you prepared, this section Rider Training ........
Page 37: Before Riding
Are You Ready to Ride? Before you ride your motorcycle for the If you must carry an extra helmet while first time, we urge you to: riding, use a commercially-available Read this owner’s manual. elastic cord, strap, or net to secure the Make sure you understand all the safety helmet to the seat.
Page 38: Are You Ready To Ride
Are You Ready to Ride? Helmets and Eye Protection Your helmet is your most important piece of riding gear because it offers the best Not wearing a helmet increases the chance of serious injury or protection against head injuries. A helmet should fit your head comfortably and death in a crash.
Page 39: Rider Training
Are You Ready to Ride? A motorcycle riding suit or jacket for We urge all riders to take a certified comfort as well as protection. course approved by the Motorcycle Safety Bright-colored and reflective clothing Foundation (MSF). New riders should can help make you more noticeable in start with the basic course, and even traffic.
Page 40: Is Your Motorcycle Ready To Ride
Is Your Motorcycle Ready to Ride? Before each ride, it’s important to inspect Pre-ride Inspection your motorcycle and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, Check the following items before you get but because having a breakdown, or even on the motorcycle: a flat tire, can be a major inconvenience.
Page 41 Is Your Motorcycle Ready to Ride? Leaks, Walk around your If you are carrying a passenger or cargo, Loose motorcycle and look for also check the following: Parts anything that appears unusual, such as a leak or Load Limits Make sure you do not loose cable.
Page 42 Pull the brake lever and press on the brake pedal to Remember, be sure to take care of any check that they operate problem you find, or have your Honda dealer correct it before you ride. normally. Indicators Turn the ignition on and...
Page 43: Load Limit & Guidelines
However, exceeding the weight limit or carrying an unbalanced load can seriously Overloading or improper loading impair your motorcycle’s handling, braking, and stability. Non-Honda can cause a crash and you can be seriously hurt or killed. accessories, improper modifications, and poor maintenance can also reduce your safety margin.
Page 44: Load Limits
If you wish to carry more cargo, check passenger, all cargo, and all accessories. with your Honda dealer for advice, and be sure to read the information regarding maximum cargo weight: accessories on page...
Page 45 Load Limits & Guidelines Follow these guidelines whenever you carry a passenger or cargo: Check that both tires are properly inflated (page If you change your normal load, you may need to adjust the rear suspension (page To prevent loose items from creating a hazard, make sure that all cargo is tied down securely before you ride.
Page 46: Luggage Tie-Down Hooks
Load Limits & Guidelines Your motorcycle is equipped with Luggage Tie-Down Hooks retractable luggage tie-down hooks ( ) on the underside of the seat ( ). To use the UNDERSIDE OF THE SEAT hooks, remove the seat and pull the hooks outward.
Page 47 Before Riding...
Page 48: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, Safe Riding Precautions ......40 including how to start and stop your Starting & Stopping the Engine .... . 41 engine, and how to use the throttle, clutch, Preparation .........
Page 49: Safe Riding Precautions
Safe Riding Precautions Before riding your motorcycle for the first time, please review the Motorcycle Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other motorcycles, take time to become familiar with how this motorcycle works and handles.
Page 50: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting clutch lever pulled in. After starting with procedure described below. the side stand down, the engine will stop if the transmission is put in gear before For your safety, avoid starting or operating raising the side stand.
Page 51: Starting Procedure
Starting & Stopping the Engine The low oil pressure indicator should go Starting Procedure off a few seconds after the engine starts. If the indicator stays on, stop the engine immediately and check the engine oil level. To restart a warm engine, follow the procedure for High Air Temperature.
Page 52 Starting & Stopping the Engine Pull the choke lever back all the way to High Air Temperature fully ON ( ), if the engine is cold. 35°C (95°F) or above With the throttle fully closed, operate Do not use the choke. the electric starter.
Page 53: Flooded Engine
Starting & Stopping the Engine Continue warming up the engine until it Push the choke lever forward all the runs smoothly and responds to the way to fully OFF. throttle when the choke lever is at fully Open the throttle fully. OFF ( ).
Page 54: How To Stop The Engine
Starting & Stopping the Engine Emergency Engine Stop How to Stop the Engine To stop the engine in an emergency, use the engine stop switch. To operate, press Normal Engine Stop the switch to the OFF position. To stop the engine, shift into neutral and turn the ignition switch OFF.
Page 55: Shifting Gears
Shifting Gears Close the throttle and pull the clutch lever in completely before shifting. Improper shifting may damage the engine, transmission, and drive train. Learn to recognize the engagement point as you release the clutch lever. It is at this point the transmission of shifting pattern power to the rear wheel resumes.
Page 56 Shifting Gears Avoid downshifting to help slow your Shif ting Up: motorcycle when engine rpm is near its From 1st to 2nd: 12 mph (20 km/h) allowable maximum (near the From 2nd to 3rd: 19 mph (30 km/h) tachometer red zone). In this situation, From 3rd to 4th: 25 mph (40 km/h) the rev limiter in the engine ignition...
Page 57: Braking
Braking Your motorcycle is equipped with disc To slow or stop, apply the brake lever and braking systems which are hydraulically brake pedal smoothly, while downshifting activated. Depressing the brake pedal to match your speed. applies the rear disc brake. Operating the brake lever applies the two front disc Gradually increase braking as you feel the brakes.
Page 58 Braking When possible, reduce your speed or Riding with your foot resting on the complete braking before entering a turn. brake pedal or your hand on the brake Avoid braking or closing the throttle lever may actuate the brakelight, giving quickly while turning.
Page 59: Parking
Parking Look for a level parking area. If you Use the side stand to support the can’t park on a paved surface, make motorcycle while parked. sure the ground surface is firm, To lower the side stand, use your foot especially under the side stand.
Page 60 Parking FRONT Use the steering lock, which locks the To lock handlebar in place. Turn the handlebar all the way to the left. Push in on the ignition key and turn it to LOCK. Remove the key. (To unlock the steering lock, insert and push down on the key and turn it to the right to the OFF position.) To unlock...
Page 61 Parking LEFT SIDE Hook the loops of the wire onto the helmet holder ( ) and lower the seat to lock. Remove the helmet holder wire and store it in the tool kit when it is not used. (2) helmet holder wire (4) helmet holder (3) D-ring Riding with a helmet attached to...
Page 62 Parking If you decide to use an anti-theft device, Theft-Prevention Tips select one of good quality and be sure to follow the manufacturer’s instructions. Park your motorcycle in a locked The rear fender has a storage garage whenever possible. If a garage compartment to store a U-shaped lock isn’t available, park in a concealed area under the seat.
Page 63 Parking REAR (1) rubber band Keep your owner’s manual, current registration, and insurance information with your motorcycle. This will make it easier for the authorities to find you if your motorcycle is stolen and recovered. Basic Operation & Riding...
Page 64: Riding With A Passenger Or Cargo
Riding with a Passenger or Cargo Your motorcycle is a high-performance Before riding with a passenger, make sure sport model designed to carry you and one your passenger is wearing the proper passenger. Whenever you add a passenger protective apparel (page ).
Page 65 Basic Operation & Riding...
Page 66: Servicing Your Honda
You’ll also find important safety ‘‘certified’’ to EPA standards. precautions, information on fuels and oils, and tips for keeping your Honda looking Bef ore You Service Your Honda great. The Importance of Maintenance ...
Page 67 Servicing Your Honda Service Preparations Engine Component Locations ......73 Throttle ........... 99 Tool Kit ........... 76 Clutch System ........101 Owner’s Manual Storage ......77 Engine Idle Speed ........ . 105 Seat Removal .........
Page 68 Servicing Your Honda The following table summarizes the three types of inspections and servicing recommendations for your motorcycle. Both the pre-ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance. The periodic checks provide additional confidence in your motorcycle’s performance.
Page 69: The Importance Of Maintenance
Maintenance Schedule in this section. If your motorcycle overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs. Servicing Your Honda...
Page 70: Maintenance Safety
Other tasks that are more difficult and require special tools are best performed by professionals. Wheel removal should normally be handled only by a Honda Failure to properly follow technician or other qualified mechanic. maintenance instructions and...
Page 71: Important Safety Precautions
Burns from hot motorcycle parts. clean parts. Keep cigarettes, sparks, and the engine and exhaust system cool flames away from all fuel-related parts. before touching. Injury from moving parts. Do not run the engine unless instructed to do so. Servicing Your Honda...
Page 72 Maintenance Safety Remember that your Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or their equivalents for repair and replacement. If you have the...
Page 73: Periodic Maintenance
It’s a good idea to perform this maintenance any time you clean your motorcycle. Check the odometer reading and perform any scheduled maintenance checks that are needed (page ). Remember, more frequent checks may be needed for riding in severe conditions. Servicing Your Honda...
Page 74 ) and rear brake pedal. Drive Chain Check condition, adjust slack, and lubricate as needed (page Fuses Make sure you have a full supply of spare fuses. Nuts & Bolts Check the major fasteners and tighten as needed. Servicing Your Honda...
Page 75: Maintenance Schedule
We recommend that you have your Honda dealer perform these The service intervals in this Maintenance tasks unless you have advanced Schedule are based on average riding mechanical skills and the required tools conditions.
Page 76 Consult your your own maintenance, use only genuine Honda dealer. Honda parts or their equivalents for repair Should be serviced by your Honda or replacement to ensure the best quality dealer, unless you have the proper tools and reliability.
Page 77 R: replace motorcycle is ridden in unusually wet or dusty areas. Replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires mechanical skill. Refer to the official Honda service manual. California type only. Servicing Your Honda...
Page 78 EVAPORATIVE EMISSION CONTROL SYSTEM Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 79 STEERING HEAD BEARINGS Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 80: Maintenance Record
Use the space under Notes to record anything you want to remind yourself about or mention to your dealer. Miles (km) Odometer Date Performed By: Notes 600 (1,000) 4,000 (6,400) 8,000 (12,000) 12,000 (19,200) 16,000 (25,600) 20,000 (32,000) Servicing Your Honda...
Page 81 Maintenance Record Miles (km) Odometer Date Performed By: Notes 24,000 (38,400) 28,000 (44,800) 32,000 (51,200) 36,000 (57,600) 40,000 (64,000) 44,000 (70,400) 48,000 (76,800) 52,000 (83,200) 56,000 (89,600) 60,000 (96,000) 64,000 (102,400) 68,000 (108,800) Servicing Your Honda...
Page 82: Servicing Your Honda
Component Locations front brake fluid reservoir front brake lever throttle grip fuel fill cap Servicing Your Honda...
Page 83 Component Locations tool kit compartment coolant reserve tank battery rear brake fluid reservoir front brake caliper rear brake caliper oil filler cap/dipstick Servicing Your Honda...
Page 84 Component Locations rear spring pre-load adjuster spark plugs choke lever owner’s manual storage fuse box side stand front brake caliper drive chain Servicing Your Honda...
Page 85: Tool Kit
24 mm box end wrench UNDER SEAT pin spanner extension bar fuse puller 4 mm hex wrench helmet holder wire 12 mm box end wrench tool bag (1) tool kit (2) storage compartment Servicing Your Honda...
Page 86: Owner's Manual Storage
(and other documents) in the plastic storage bag ( ) in the storage compartment ( ) under the seat. Be careful not to flood this area when washing your motorcycle. (1) storage bag (2) owner’s manual storage compartment Servicing Your Honda...
Page 87: Seat Removal
Push forward and then down on the rear of the seat. Be sure to securely lock the seat after reinstalling it. (1) ignition key (5) front stays (2) seat lock (6) rear prongs (3) seat (7) rear stays (4) front prongs Servicing Your Honda...
Page 88: Side Cover Removal
Remove the bolt ( ). Remove tab A ( ) from the grommet Remove tab B ( ) from the rear cowl. Remove the side cover ( ). (1) bolt (4) tab B (2) tab A (5) side cover (3) grommet Servicing Your Honda...
Page 89: Fuel
If pinging or components. spark knock persists, consult your Honda dealer. Your engine is designed to use any gasoline that has a pump octane number of 86 or higher.
Page 90 The tank should be refilled as soon as possible when the fuel indicator comes on. (1) ignition key (3) filler neck (2) fuel fill cap Insert the ignition key ( ) in the fuel fill cap ( ) and turn it clockwise. (cont’d) Servicing Your Honda...
Page 91 Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks and flame away. Handle fuel only outdoors. Wipe up spills immediately. Servicing Your Honda...
Page 92: Engine Oil & Filter
Running the engine with insufficient oil can cause serious damage to the engine and transmission. Change the engine oil as specified in the maintenance schedule on page Servicing Your Honda...
Page 93 Engine Oil & Filter Oil Recommendation suggested oil Pro Honda GN4 or HP4 (without SG or higher molybdenum additives) 4-stroke classification except oils oil (USA & Canada), or Honda labeled as energy 4-stroke oil (Canada only), or an conserving on the equivalent motorcycle oil.
Page 94 Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
Page 95 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard has the following classification on the oil container. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
Page 96 Remove the oil filler cap/dipstick ( ) and wipe it clean. Hold the motorcycle in an upright position. Insert the dipstick until it seats, but don’t screw it in. (1) upper level mark (2) lower level mark (3) filler cap/dipstick (cont’d) Servicing Your Honda...
Page 97 ( ) –– add the specific performance requirements. Use a recommended oil until it reaches the new genuine Honda oil filter or a filter of upper level mark. (Do not overfill.) equal quality specified for your model. Reinstall the oil filler cap/dipstick.
Page 98 ( ), (page ). If you do not have the skills and sealing washer ( ). or the tools, see your Honda dealer. LEFT SIDE Drain the Engine Oil: Park the motorcycle on its side stand on a firm, level surface.
Page 99 (page out. Discard the oil filter in an approved manner (page Improper disposal of drained f luids is FRONT harmf ul to the environment. (3) oil filter Servicing Your Honda...
Page 100 Install the new oil filter and tighten it by Install the oil filler cap. hand. Using an oil filter wrench attachment and a torque wrench, tighten the new oil filter to the specified torque: 20 lbf·ft (26 N·m , 2.7 kgf·m) (cont’d) Servicing Your Honda...
Page 101 (page Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 102: Coolant
Using tap water may cause engine damage. Coolant Recommendation The factory provides a 50/50 solution of Use Pro Honda HP coolant or an antifreeze and water in this motorcycle. equivalent high quality ethylene glycol This coolant solution is recommended for...
Page 103 Saf ety Precautions on page should only be used to provide additional LEFT SIDE protection against freezing. Check the cooling system frequently during freezing weather. (1) UPPER level mark (2) LOWER level mark (3) reserve tank cap Servicing Your Honda...
Page 104 Saf ety Precautions on page marks. If the reserve tank is empty, or if Coolant should be replaced by your Honda coolant loss is excessive, check for dealer, unless you have the proper tools leaks and see your Honda dealer for and service data and are mechanically repair.
Page 105 Always let the engine and radiator cool down before removing the radiator cap. To properly dispose of drained coolant, refer to You & the Environment, page Servicing Your Honda...
Page 106: Air Cleaner
Your Honda dealer can help you determine the correct service interval for your riding conditions. Improper or lack of proper air cleaner maintenance can cause poor perf ormance Your motorcycle’s air cleaner has very...
Page 107 Pull out the air cleaner (3) and clean the air cleaner using compressed air from the outside, or replace it if necessary. Install the air cleaner. Install the removed parts in the reverse order of removal. (1) attaching screws (2) air cleaner housing cover Servicing Your Honda...
Page 108: Throttle
Adjustment Loosen the lock nut ( ). Turn the adjuster ( ). After adjustment, check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions. (1) lock nut (2) adjuster Servicing Your Honda...
Page 109: Throttle Inspection
Check that the throttle assembly is positioned properly and the securing bolts are tight. Check for smooth rotation of the throttle from fully open to fully closed in all steering positions. If there is a problem, see your Honda dealer. Servicing Your Honda...
Page 110: Clutch System
Proper freeplay adjustment allows a smooth, gradual Refer to Saf ety Precautions on page engagement when shifting gears. LEFT HANDLEBAR Improper freeplay adjustment can cause premature clutch wear. (1) clutch lever Servicing Your Honda...
Page 111 ( ) increase freeplay ( ) decrease freeplay Loosen the upper lock nut ( ). Turn the upper clutch cable adjuster ( ) to obtain the specified freeplay. Tighten the upper lock nut and check the freeplay again. Servicing Your Honda...
Page 112 Turn the lower adjusting nut ( ) to obtain the specified freeplay. RIGHT SIDE Tighten the lower lock nut and check the adjustment. (4) lock nut ( ) increase free play (5) adjusting nut ( ) decrease free play Servicing Your Honda...
Page 113 Lubricate the clutch cable with a clutch friction discs may be worn. See commercially-available cable lubricant your Honda dealer or refer to the official to prevent premature wear and Honda Service Manual (page corrosion.
Page 114: Engine Idle Speed
The engine must be at normal operating temperature for accurate idle speed adjustment. (1) throttle stop ( ) increase screw ( ) decrease If the engine is cold, start it and warm it up with ten minutes of stop-and-go riding. Stop the engine. Servicing Your Honda...
Page 115 Engine Idle Speed Place your motorcycle on its side stand on a firm, level surface. Shift into neutral. Start the engine. Adjust idle speed with the throttle stop screw ( ). Idle speed (in neutral): 1,400 100 rpm Servicing Your Honda...
Page 116: Spark Plugs
Spark Plugs Spark Plug Recommendation standard CR9EH-9 (NGK) spark plug U27FER9 (DENSO) Use only the recommended type of spark plugs in the recommended heat range. Using spark plugs with an improper heat range can cause engine damage. Servicing Your Honda...
Page 117 Take care to avoid damaging the spark (1) radiator (4) grommet mount bolts (5) radiator stay plug wire when disconnecting the caps. Using the spark plug wrench ( (2) collars (3) radiator provided in the tool kit, remove the spark plugs. Servicing Your Honda...
Page 118 FRONT (8) spark plug gap (9) side electrode With the plug washers attached, thread the spark plugs in by hand to prevent cross-threading. (6) spark plug cap (7) spark plug wrench Servicing Your Honda...
Page 119 If a plug is too tight, the threads may be damaged. Reinstall the spark plug caps. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
Page 120: Suspension
Higher spring pre-load traction and comfort are maintained as the provides a firmer ride and is wheels ride over road surfaces. recommended for heavy loads, rough road conditions, and faster, more challenging riding. Servicing Your Honda...
Page 121 Do not attempt to disassemble, service, or dispose of the damper; see your Honda dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only. Servicing Your Honda...
Page 122 Always adjust the shock absorber position in sequence (1-2-3-4-5-6-7 or 7-6-5-4-3-2- (1) spring adjuster (3) extension bar 1). Attempting to adjust directly from 1 to (2) pin spanner 7 or 7 to 1 may damage the shock absorber. Servicing Your Honda...
Page 123: Front Brake Lever Adjustment
Brakes The hydraulic braking systems on your air in the brake system. See your Honda motorcycle dissipate the heat generated by dealer to have the air bled from the system. the friction of the brake pads on the brake Front Brake Lever Adjustment discs as the wheels are slowed.
Page 124 Repeat this procedure several times. The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
Page 125 RIGHT FRONT If your inspection indicates a low fluid level, have your Honda dealer add the recommended brake fluid. Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible.
Page 126 (2) UPPER level mark Other Inspections Make sure there are no fluid leaks. Place your motorcycle in an upright Check for deterioration or cracks in the position on a firm, level surface. hoses and fittings. Remove the side cover (page Servicing Your Honda...
Page 127: Brake Pad Wear
(1) wear indicator marks Check the wear indicator mark ( ) in each pad. If either pad is worn to the wear indicator mark, replace both pads as a set. See your Honda dealer for this service. Servicing Your Honda...
Page 128 Brakes Rear Brake Check the cutouts ( ) in each pad. If either pad is worn to the cutout, replace RIGHT REAR both pads as a set. See your Honda dealer for this service. (2) cutouts Servicing Your Honda...
Page 129: Tires
The following pages give detailed information on how and when to check your air pressure, how to inspect your tires Servicing Your Honda...
Page 130 Always check air pressure when your tires are ‘‘cold’’ –– after the motorcycle has been parked for at least three hours. If you check air pressure when your tires are Servicing Your Honda...
Page 131 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. (1) wear indicator (2) wear indicator location mark Servicing Your Honda...
Page 132: Tire Repair
We strongly recommend that you replace, not repair, any tire that is punctured or damaged. As discussed below, a tire that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new or undamaged tire. Servicing Your Honda...
Page 133: Tire Replacement
If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer. Servicing Your Honda...
Page 134 Always use the size and type of tires recommended in this owner’s Whenever you replace a tire, remember: manual. Have the wheel balanced after the tire is installed. Have the tire replaced by your Honda dealer if possible. Servicing Your Honda...
Page 135 Tires If you have a tire professionally replaced at a non-Honda facility, we recommend that you have the work checked by your Honda dealer. Important Safety Reminders Do not install a tube inside a tubeless tire on this motorcycle. Excessive heat build-up can cause the tube to burst.
Page 136: Side Stand
The engine should stop as you lower the (1) side stand spring side stand. If the engine doesn’t stop, see your Honda dealer for service. Check that the side stand assembly is working properly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
Page 137: Drive Chain
Maintenance Schedule. The drive chain should be checked, adjusted, and lubricated as part of the pre- ride inspection (page Servicing Your Honda...
Page 138 Lubricating excessive wear the chain will often eliminate binding improper adjustment and kinking. damaged or missing O-rings Inspect the drive chain for: damaged rollers dry or rusted links kinked or binding links Servicing Your Honda...
Page 139 Adjust chain slack if needed. Inspect the front and rear sprocket teeth for excessive wear or damage. If necessary, have your Honda dealer replace a worn sprocket. normal sprocket teeth GOOD Use of a new chain with worn sprockets will cause rapid chain wear.
Page 140 The proper slack is: 1 3/16 1 9/16 in (30 40 mm) Servicing Your Honda...
Page 141 1 3/16 1 9/16 in (30 40 mm) Place the motorcycle on its side stand with the transmission in neutral and the ignition switch OFF. Loosen the axle nut ( ). Servicing Your Honda...
Page 142 Torque the rear axle nut to: 65 lbf·ft (88 N·m , 9.0 kgf·m) If a torque wrench is not used for this installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to a loss of braking capacity.
Page 143 Your motorcycle has an endless (riveted rollers, loose fitting links, damaged master link) type chain. It should only be O-rings, or otherwise appears removed or replaced by your Honda dealer. unserviceable. Replacement Chain: D.I.D. 525VM2 The O-rings can be damaged by steam...
Page 144: Battery
Battery posts, terminals and accessories on your motorcycle –– or do related accessories contain lead and lead not ride frequently, we recommend that compounds. Wash hands after handling. you charge the battery frequently (see Battery Charging, page Servicing Your Honda...
Page 145 You will get the best storage results from removing the battery and slow (trickle) Wear protective clothing and a face shield, or have a skilled charging it every 30 days (see Battery Charging, page mechanic do the battery maintenance. Servicing Your Honda...
Page 146 ( ) from the battery first, then disconnect the positive ( ) terminal lead ( ). (1) strap (2) hook (3) battery (4) battery box (5) negative ( ) terminal lead (6) positive ( ) terminal lead Servicing Your Honda...
Page 147 Clean the battery box after removing the battery for storage. Dry the battery box and, if paint is missing, re-paint the area. Slow charge the battery (see following section) once every 30 days. Servicing Your Honda...
Page 148: Battery Charging
An automotive charger can overheat a motorcycle battery and cause permanent damage. (1) ‘‘trickle’’ charger Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery. Servicing Your Honda...
Page 149: Appearance Care
Appearance Care Frequent cleaning and polishing will keep Avoid products that contain harsh your Honda looking newer longer. detergents or chemical solvents that Frequent cleaning also identifies you as an could damage the metal, paint, and owner who values your motorcycle. A plastic on your motorcycle.
Page 150 (like those at coin- operated car washes) can damage certain parts of your motorcycle. High pressure water (or air) can damage certain parts of your motorcycle. After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant, and brake fluid). Servicing Your Honda...
Page 151 Wash your motorcycle with a sponge or a soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the grime. Servicing Your Honda...
Page 152 The engine heat will help dry moist areas. As a precaution, ride your motorcycle at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. Servicing Your Honda...
Page 153 Dry with a soft, clean cloth. Suggestions for using spray cleaner(s) follow: Do not use polishing compounds or wax containing polishing compounds. These can damage or discolor the paint. To keep your Honda looking new, clean and polish it frequently. Servicing Your Honda...
Page 154 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome or Apply a high quality chrome/aluminum aluminum. polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 155 Use a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds. After washing, rinse with plenty of water and dry with a clean cloth. If the paint is chipped, apply touch-up paint. Servicing Your Honda...
Page 156 If a surface on your motorcycle is chipped or scratched, your Honda dealer has touch- up paint to match your motorcycle’s color. Be sure to use your motorcycle’s color code (page ) when you buy touch-up paint.
Page 157 Servicing Your Honda...
Page 158: Tips
Tips Here’s a few helpful tips on how to store Storing Your Honda ......150 and transport your Honda, and how to be Transporting Your Motorcycle ... . 154 an environmentally responsible You & the Environment ...... . 157 motorcycle owner.
Page 159: Storing Your Honda
Change the engine oil and filter (page to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer Make sure the cooling system is filled (USA only). with a 50/50% antifreeze solution (page We suggest you perform the following Fill the fuel tank.
Page 160 Storing Your Honda Drain the carburetors into an approved To prevent rusting in the cylinders, gasoline container and dispose of it in perform the following: an approved manner (page Remove the spark plug caps from the If storage will last longer than one spark plugs.
Page 161 Storing Your Honda With the engine stop switch in the Store your motorcycle in an unheated RUN position, press the start button area, free of dampness, away from several times to crank the engine and sunlight, with a minimum of daily distribute the oil.
Page 162 –– change the engine oil (page If your motorcycle has been stored for more than two months –– ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery.
Page 163: Transporting Your Motorcycle
Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer, or a truck or trailer with a flatbed area. For information about 24-hour emergency assistance, see page (USA only). Do not tow your motorcycle, as towing can seriously damage the transmission.
Page 164: You & The Environment
You & the Environment Owning and riding a motorcycle can be Recycle Wastes. It’s illegal and enjoyable, but you must do your part to thoughtless to put used engine oil in the protect nature. trash, down a drain, or on the ground. Used oil, gasoline, coolant, and Following are tips on how you can be an cleaning solvents contain poisons that...
Page 165 Tips...
Page 166: Taking Care Of The Unexpected
Taking Care of the Unexpected This section discusses the more common General Guidelines ....... 158 problems that can occur with your If Your Engine Quits or motorcycle while you’re riding. It tells Won’t Start .......... . 159 you how to evaluate each problem and If You Have a Flat Tire .......
Page 167: Taking Care Of The Unexpected
(USA only: For information possible. Do not continue riding if you are hurt or about the Honda Rider’s Club of America, see page your motorcycle is not in safe riding condition.
Page 168: If Your Engine Quits Or Won't Start
If you have a problem starting the but the engine won’t start symptom. engine or experience poor engine performance the following information may help you. If you can’t correct the problem, see your Honda dealer. Taking Care of the Unexpected...
Page 169 Tighten the battery lead. dead battery Charge the battery (page ). If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. Taking Care of the Unexpected...
Page 170 F looded Engine (page loose or unconnected spark Install the spark plug caps securely. If the engine plug caps still won’t start, see your Honda dealer. loose battery cables Tighten the battery terminal bolts. weak battery Charge the battery (page ).
Page 171 POSSIBLE CAUSE WHAT TO DO idles roughly, too fast, stalls Check engine idle adjustment (page ). If the problem persists, see your Honda dealer. overheating Check the coolant temperature gauge. Refer to Y our Engine Overheats, page low oil pressure Check the low oil pressure indicator.
Page 172 If applicable, switch to the recommended octane load gasoline (page ) or change your brand of gasoline. If the problem persists, see your Honda dealer. afterfires (backfires) See your Honda dealer. pre-ignition (runs on after See your Honda dealer.
Page 173: If You Have A Flat Tire
If a tire has a major puncture or a cut in repaired. the tread or sidewall, or the bead has come loose from the rim, there is probably not much you can do except have your motorcycle transported to a Honda dealer Taking Care of the Unexpected...
Page 174 If You Have a Flat Tire repaired. Stop frequently and check the air pressure. If the tire is losing pressure, it Riding your motorcycle with a may be unsafe to continue riding. As the temporary tire repair can be risky. tire gets low, it will affect the handling of If the temporary repair fails, you your motorcycle (especially with a...
Page 175 If You Have a Flat Tire Inflate the tire: Tubeless tires have Should You Repair or Replace a some self-sealing ability if they are Tire? punctured and the result is usually just a slow leak. If this is the case, you can try inflating the tire to see if it will hold air We strongly recommend that you replace, pressure.
Page 176 Saf ety Precautions on page Removal We recommend wheel removal be done only by your Honda dealer or another qualified mechanic. Do not attempt to remove the wheel on your own. Wheel (1) fixing bolts removal requires mechanical skill and professional tools.
Page 177 If You Have a Flat Tire Raise the front wheel off the ground by Loosen the right and left axle pinch placing a support block under the bolts ( ) and remove the axle bolt ( ). engine. RIGHT FRONT Remove the fixing bolts ( ) and remove the right and left caliper assemblies ( ) from the fork legs.
Page 178 This will force the caliper pistons out of the cylinders. The result will be loss of brake fluid. If this occurs, the brake system will require service. See your Honda dealer for this service. (5) front axle Installation Position the wheel between the fork...
Page 179 If You Have a Flat Tire Align the index line ( ) of the axle Tighten the axle pinch bolt on the right shaft with the surface ( ) of the fork fork leg to the specified torque: leg. 16 lbf·ft (22 N·m , 2.2 kgf·m) Fit the brake disc carefully between the brake pads to avoid damaging the pads.
Page 180 Do not operate the motorcycle without adequate clearance. If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
Page 181 Saf ety Precautions on page RIGHT REAR Removal We recommend wheel removal be done only by your Honda dealer or another qualified mechanic. Do not attempt to remove the wheel on your own. Wheel removal requires mechanical skill and professional tools.
Page 182 LEFT REAR The result will be a loss of brake fluid. If this occurs, the brake system will require service. See your Honda dealer for this service. Installation Apply the multi-purpose grease to the inside of the side collars and install the side collars into the rear wheel.
Page 183 If You Have a Flat Tire Reinstall the brake caliper holder onto Place the rear wheel into the swingarm the swingarm. and install the drive chain over the rear Make sure that the lug ( ) on the sprocket. brake caliper holder is located in the While installing the wheel, carefully slot ( ) on the swingarm (...
Page 184 Do not operate the motorcycle without adequate clearance. If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
Page 185: If Your Engine Overheats
If Your Engine Overheats Normally, the needle on your temperature gauge will rise to a point about midway between C (cold) and H (hot) and then Continuing to ride with an overheated level off. Hot weather may cause the engine can cause serious engine damage. needle to rise higher than normal.
Page 186 If Your Engine Overheats Check the radiator fan. motorcycle to a Honda dealer (page If the fan is not working, turn the engine off. Open the fuse box (page If the temperature drops to normal, ) and check the radiator fan fuse.
Page 187: If The Low Oil Pressure Indicator Lights
If the indicator goes off and there is no engine as soon as it’s safe to do so. leak –– resume riding. If there is a leak –– do not ride the motorcycle until the leak is repaired by a Honda dealer. Taking Care of the Unexpected...
Page 188: If A Fuse Blows
If a Fuse Blows All of the electrical circuits on your The main fuse (and spare) is located on motorcycle have fuses to protect them the starter motor magnetic switch ( ) from damage caused by excess current behind the left side cover. flow (short circuit or overload).
Page 189 If a Fuse Blows To access the main fuse ( ), remove Pull the fuse out. If the main fuse is the right side cover (page blown, install a new main fuse ( ). The spare main fuse ( ) is located near RIGHT SIDE the starter magnetic switch.
Page 190 If a Fuse Blows To check or replace the circuit fuse, Close the fuse box cover. pull the old fuse out of its retaining Install the side cover. clips with a fuse remover. If you do not have a replacement fuse with Look for a burned wire inside the fuse.
Page 191 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your motorcycle. Leave the blown fuse in that circuit and have your motorcycle checked by your Honda dealer. Taking Care of the Unexpected...
Page 192: If You Crash
Also, be sure another person or vehicle is involved in to have your Honda dealer check the the accident. frame and suspension after any serious crash.
Page 193: If You Lose Your Key
(1) key number plate one made. If you don’t know your key number, call the dealer you purchased your Honda from. They may have it listed in their records. If they don’t, transport Taking Care of the Unexpected...
Page 194: If Your Battery Is Low (Or Dead)
Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...
Page 195 Taking Care of the Unexpected...
Page 196: Technical Information
Technical Information This section contains dimensions, Vehicle Identification ......188 capacities, and other technical data, plus Specifications ........191 information on government requirements Break-in Guidelines ......198 and how to break-in your motorcycle. High Altitude Carburetor Adjustment . 199 Emission Control Systems ....
Page 197: Vehicle Identification
Vehicle Identification The VIN (vehicle identification number) Serial Numbers appears on the Safety Certification Label attached to the left side of the steering The frame, VIN, and engine serial head. numbers are required when you register LEFT SIDE your motorcycle. They may also be required when ordering replacement parts.
Page 198 Vehicle Identification The frame number ( ) is stamped on the The engine number ( ) is stamped on the right side of the steering head. top of the crankcase. RIGHT SIDE RIGHT SIDE (2) frame number (3) engine number Technical Information...
Page 199 Vehicle Identification Color Label & Code The color label is attached to the frame under the seat. Remove the seat (page to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
Page 200: Specifications
Specifications Dimensions 82.7 in (2,100 mm) overall length 29.1 in (740 mm) overall width 42.1 in (1,070 mm) overall height 55.9 in (1,420 mm) wheelbase 5.5 in (140 mm) ground clearance Weight 403 lbs (183 kg) dry weight 406 lbs (184 kg) California only Technical Information...
Page 201 API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil SAE 80 or 90 gear oil...
Page 202 Specifications Capacities operator and one passenger passenger capacity USA : 384 lbs (174 kg) maximum weight Canada : 392 lbs (178 kg) capacity rider, passenger, all cargo and accessories Engine Specifications 36.6 cu-in (600 cm ) displacement 2.56 1.78 in (65.0 45.2 mm) bore &...
Page 203 Specifications Power Transmission 1.863 primary reduction 2.928 gear ratio, 1st 2.062 1.647 1.368 1.200 1.086 2.800 final reduction drive (engine) sprocket: 15 teeth standard driven (rear wheel) sprocket: 42 teeth sprocket sizes chain final drive D.I.D. 525VM2 RK 525RO Technical Information...
Page 204 Specifications Chassis & Suspension 25°30’ caster 3.9 in (98 mm) trail 120/70 ZR17M/C (58W) tire size, front 180/55 ZR17M/C (73W) tire size, rear 36 psi (250 kPa , 2.50 kgf/cm ) tire pressure, front (cold) 42 psi (290 kPa , 2.90 kgf/cm ) tire pressure, rear (cold) Electrical...
Page 205 Specifications Lights (2 bulbs) headlight 21/5W (2 bulbs) brake/tail light 23/8W (front) turn signal lights (rear) 1.7W (2 bulbs) instrument lights 1.7W (2 bulbs) turn signal indicator license light Fuses main 10A, 20A other fuses Technical Information...
Page 206 Specifications Torque Specifications 22 lbf·ft (29 N·m , 3.0 kgf·m) oil drain bolt 20 lbf·ft (26 N·m , 2.7 kgf·m) oil filter 43 lbf·ft (59 N·m , 6.0 kgf·m) front wheel axle bolt 22 lbf·ft (30 N·m , 3.1 kgf·m) front wheel caliper fixing bolts 16 lbf·ft (22 N·m , 2.2 kgf·m)
Page 207: Break-In Guidelines
Break-in Guidelines Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first 300 miles (500 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...
Page 208: High Altitude Carburetor Adjustment
See your Honda dealer. However, the carburetors must be returned to standard factory specifications before riding again at lower altitudes (below 5,000 feet, 1,500 m). See your Honda dealer. Sustained riding at lower altitudes with the lean high-altitude setting may cause rough idling, stalling, or engine damage from overheating.
Page 209: Emission Control Systems
Emission Control Systems Warranty Compliance Compliance with the terms of the Distributor’s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect. (USA only) The Vehicle Emission Control Information label ( ) ( ) is attached to the right swing arm.
Page 210 Noise Emission Requirements The EPA also requires that motorcycles Honda Motor Co., Ltd. utilizes lean built after January 1, 1983 comply with carburetor settings and other systems to applicable noise emission standards for...
Page 211 Emission Control Systems Exhaust Emission Control System air injection system helps improve Except for California: emission performance. The exhaust emission control system consists of lean carburetor settings, and no Evaporative Emission Control System adjustment should be made except idle (California only) speed adjustment with the throttle stop This motorcycle complies with the screw.
Page 212 If you are aware of any of the following reactions, they convert HC and CO in the symptoms, have the vehicle inspected and engine’s exhaust to carbon dioxide (CO ) repaired by your authorized Honda and water vapor. motorcycle dealer. Crankcase Emission Control System...
Page 213 Emission Control Systems Noise Emission Control System AMONG THOSE ACTS PRESUMED TAMPERING WITH THE NOISE TO CONSTITUTE TAMPERING ARE CONTROL SYSTEM IS PROHIBITED: THE FOLLOWING ACTS: U. S. federal law prohibits, or Canadian Removal of, or puncturing the muffler, provincial laws may prohibit the following baffles, header pipes or any other acts or the causing thereof: ( ) The component which conducts exhaust...
Page 214: Catalytic Converter (California Only)
The catalytic converter acts on HC and small amount of leaded gasoline can CO. A replacement unit must be an contaminate the catalyst metals, making original Honda part or its equivalent. the catalytic converter ineffective. The catalytic converter must operate at a Keep the engine tuned-up.
Page 215: Oxygenated Fuels
Oxygenated Fuels Some conventional gasolines are being The following are the EPA-approved blended with alcohol or an ether percentages of oxygenates: compound. These gasolines are collectively referred to as oxygenated ETHANOL (ethyl or grain alcohol) 10% fuels. To meet clean air standards, some by Volume areas of the United States and Canada use You may use gasoline containing up to...
Page 216 Oxygenated Fuels METHANOL (methyl or wood alcohol) Fuel system damage or performance 5% by Volume problems resulting from the use of an You may use gasoline containing oxygenated fuel containing more than the methanol containing up to 5% methanol percentages of oxygenates mentioned by volume as long as it also contains above are not covered under warranty.
Page 217 Technical Information...
Page 218: Consumer Information
Consumer Information This section contains information on your Authorized Manuals ......210 warranty and how to get an official Honda Warranty Coverage ......213 service manual. Warranty Service ........214 Contacting Honda ........ . 215 Your Honda Dealer ......
Page 219: Consumer Information
The Service Manual (Publication Item No. 61MBZ00 ) used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available, but not necessary, to service your model is the Honda Common Service Manual (Publication No.
Page 220 By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
Page 221: Consumer Information
NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street Address - No P. O. Box Number Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.
Page 222: Warranty Coverage
Please read the Warranties Booklet given Almost all of your warranty coverage can to you by your Honda dealer at the time of be extended through the Honda Protection purchase. Be sure to keep your Honda Plan (USA only).
Page 223: Warranty Service
If you aren’t satisfied with your your motorcycle, call the service dealer’s handling of the situation, we department of your Honda dealer. Make suggest you discuss your problem with the an appointment for an inspection and appropriate member of the dealership’s diagnosis.
Page 224: Contacting Honda
If you wish to comment on your experiences with your Honda or with your We will likely ask your Honda dealer to dealer, please send your comments to the respond, or possibly acknowledge your following address (USA only): comments directly.
Page 225: Your Honda Dealer
Once you purchase your new Honda, get products available from the parts familiar with the organization of your department. Honda dealer so you can utilize the full range of services available. The sales department offers the Honda Protection Plan to extend almost all of The service department is there to perform your warranty coverage (USA only).
Page 226: The Honda Rider's Club (Usa Only)
ATV rider training is available from the enjoyment from owning your Honda is to Specialty Vehicle Institute of America join the Honda Rider’s Club of America with the purchase of a new Honda ATV. (HRCA). Your purchase of a new A subscription to Honda Red Rider, motorcycle, scooter or ATV from a bi-monthly insider’s magazine for all...
Page 227: Reporting Safety Defects (Usa Only)
National Highway Washington, D.C. area) or write to: Traffic Safety Administration (NHTSA) NHTSA, U.S. Department of in addition to notifying American Honda Transportation, Washington, D.C. 20590. Motor Co., Inc. You can also obtain other information If NHTSA receives similar complaints, it...
Page 228 Consumer Information...
Page 229: Table Of Contents
Table of Contents The following presents the contents of LEFT Switch ........26 each section of your owner’s manual. RIGHT Switch ........26 MOTORCYCLE SAFETY ....BEFORE RIDING ....... . 26 Important Safety Information ....Are You Ready to Ride .....
Page 230: Owner's Manual
........... . 50 Riding with a Passenger or Cargo ..55 SERVICING YOUR HONDA ... . 57 Bef ore You Service Your Honda The Importance of Maintenance ... . 60 Maintenance Safety ....... . 61 Important Safety Precautions ....
Page 231 Table of Contents SERVICING YOUR HONDA (cont’d) Chassis Service Procedures Suspension ..........111 Brakes ........... 114 Fluids & Filters Tires ............120 Fuel ............80 Side Stand ..........127 Engine Oil & Filter ........ . 83 Drive Chain ..........
Page 232 Lights ........... . 178 Your Honda Dealer ......216 If a Fuse Blows ........179 The Honda Rider’s Club If You Crash ......... 183 (USA only) .......... . 217 If You Lose Your Key ......184...
Page 233: Index
..........97 care, appearance ........140 air pressure, tires ........120 chain, drive .......... . 128 American Honda, contacting ....213 cleaner, air ..........96 apparel, protective ........28 cleaning, appearance care ....140 appearance care ........
Page 234: Index
Index customer service ........215 pinging ..........80 starting ..........41 stop switch ......... . 24 stopping ..........45 defects, safety ........218 won’t start ......... 159 digital clock ..........19 environment ......... .
Page 235 ..........184 high beam indicator ....... . 15 kit, tool ........... . 76 Honda, contacting ......... 215 Rider’s Club ........217 dealer ..........216 Honda service manual ......210 horn button ..........26 Index...
Page 236 Index labels, safety ..........maintenance, lamp check ..........14 importance ......... . 60 left switch ..........26 periodic ..........64 limit, weight ..........35 record ..........71 load limits ..........35 safety ........... 61 loading guidelines ........
Page 237 ......218 overheat, engine ........176 rider training ........2, 30 owner’s manual storage ......73 Rider’s Club, Honda ......217 oxygenated fuels ........206 riding, basic operation ........39 clothing ..........
Page 238 Index specifications ........191 speedometer ..........13 stand, side ..........127 safety, start button ..........24 important precautions ......60 starting, labels ............ engine ..........41 reporting defects ....... 218 troubleshooting ........ . 159 riding precautions ......
Page 239 Index storage, motorcycle ........150 owner’s manual ........73 suspension, tachometer ......... 13,16 rear suspension adjustment ....112 temperature gauge, coolant ....16 rear suspension spring pre-load ..113 theft prevention tips ....... . 53 switch, throttle ............
Page 240 Index vehicle identification no. (VIN) ... 188 warranty, coverage ..........213 extended ..........213 service ..........214 washing your motorcycle ..... 140 weight limit ..........35 wheels, front removal ........167 rear removal ........
Page 241 Memo...
Page 242 Memo...
Page 243 Memo...
Page 244: Quick Reference
Honda. You’ll also find space to record important notes. The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommended fluids and filters, prevents premature wear and damage.
Page 245 Quick Reference VIN/Frame No. Engine No. Frame No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
Page 246 Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil or equivalent Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water 384 lbs (174 kg) Maximum 392 lbs (178 kg)
Page 247 Quick Reference Front: 120/70 ZR17M/C (58W) Tires MICHELIN Pilot ROAD S BRIDGESTONE BT-56F RADIAL N 180/55 ZR17M/C (73W) Rear: MICHELIN Pilot ROAD S BRIDGESTONE BT-56R RADIAL G 36 psi (250 kPa , 2.50 kgf/cm ) Front: Tire Pressure Rear: 42 psi (290 kPa , 2.90 kgf/cm ) (cold) CR9EH-9 (NGK) U27FER9 (DENSO)

This manual is also suitable for:

2004 cb600f 599

Honda CB600F 2004 Owner's Manual

Instruments & Controls

Before Riding

Basic Operation & Riding

Table of Contents

Taking Care of the Unexpected

Technical Information

Consumer Information

Table of Contents

Quick Links

Chapters

Related Manuals for Honda CB600F 2004

Summary of Contents for Honda CB600F 2004

This manual is also suitable for:

Table of Contents