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Ambiance Fireplaces Intrigue INT-200 Installation And Operating Manual

Intrigue direct vent gas fireplace
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INSTALLATION AND OPERATING MANUAL
English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com
Les manuels d'installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web : www.kozyheat.com
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
This appliance may be installed in an aftermarket permanently located,
manufactured home (USA only) or mobile home where not prohibited by local
codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases, unless a certified kit is
used.
WARNING: If the information in these instructions is not followed exactly, a
fire or explosion may result, causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable vapors and liquids in the
—
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas
supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
Direct Vent Gas Fireplace
Model: #INT-200
.
Report No. 216-S-35b-6.5
JUNE 2012 INT-REV-05

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  • Page 1 INSTALLATION AND OPERATING MANUAL Direct Vent Gas Fireplace Model: #INT-200 English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com Les manuels d’installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web : www.kozyheat.com INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

  • Page 3: Table Of Contents

    36-37 Glass Frame Assembly Removal REPLACEMENT PARTS LIST Glass Frame Assembly Installation GAS LINE CONNECTION Replacement Parts List Gas Line Connection WARRANTY LIGHT KIT COMPONENTS INSTALLATION (INT-200) Warranty 39-40 Light Kit Components Installation VENTING Approved Venting Horizontal Terminations 13-14 Vertical Terminations...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.17-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 6: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Opening Glass Frame Stand-off Front to Vent Floor to Vent Front to Width Height Height Center Center Angled Back (Vert. Term.) (Hor. Term.) INCHES 34-1/2 40-7/8 30-3/8 35-1/2 26-5/8 16-1/8 32-3/8 7-7/8 FIREPLACE DIMENSIONS...

  • Page 7: Components List

    SPECIFICATIONS INT-200 COMPONENTS LIST PART NUMBER DESCRIPTION INT-150 IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve INT-135 Burner Assembly INT-G900 Refractory Set (back and sides) INT-500 Log Package INT-057T Glass Frame Assembly 600-002 Double Receptacle Assembly 500-TRF 4 pc. Grill Assembly...

  • Page 8: Prepare The Fireplace

    PREPARE THE FIREPLACE STAND-OFF ASSEMBLY & INSTALLATION Top stand-off brackets and stand-off heat shields must be attached to fireplace. Do not remove. These items are not load bearing. WARNING Non-combustible zone: Stand-offs provide 10” (254mm) minimum clearance to header. Use only non-combustible material in this area for entire width of fireplace.

  • Page 9: Horizontal Vent Heat Shield Installation

    PREPARE THE FIREPLACE HORIZONTAL VENT HEAT SHIELD INSTALLATION The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. IMPORTANT EXCEPTION: Corner installations Loosen, but do not remove center three screws at back of fireplace as shown. Attach here.

  • Page 10: Framing

    FRAMING WALL ENCLOSURE ROUGH OPENING Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT Non-combustible facing material may be applied over (but not directly to) fireplace face. This will prevent facing material from falling off due to heat expansion.

  • Page 11: Horizontal Terminations

    FRAMING Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing. If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction is used, a lintel must be used over top of fireplace to support the added weight.

  • Page 12: Typical Installation Options

    TYPICAL INSTALLATION OPTIONS The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting. This applies to Nat. and LP minimum horizontal venting configurations. IMPORTANT Horizontal vent heat shield not shown in illustrations below for clarity purposes only. TYPICAL HORIZONTAL INSTALLATION "...

  • Page 13: Mantel Requirements

    MANTEL REQUIREMENTS TOP STAND-OFF BRACKETS MUST BE ASSEMBLED AND ATTACHED TO FIREPLACE. DO NOT REMOVE. WARNING STAND-OFF BRACKETS ARE NOT LOAD BEARING. NON-COMBUSTIBLE ZONE: Rigid pipe: 1” (25mm) above elbow for entire width and depth (behind header) of fireplace. Flexible venting: 1” (25mm) above elbow for entire width and depth (behind header) of fireplace. NON-COMBUSTIBLE ZONE: No materials allowed on top of fireplace within shaded area for the entire width and depth of fireplace.

  • Page 14: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. Follow instructions included with conversion kit if converting to LP gas. (Sold separately). Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1.

  • Page 15: Venting

    VENTING Consult the local and national installation codes to assure adequate combustion and ventilation air is available. Flame height and appearance will vary depending upon venting configuration and type of fuel used. IMPORTANT Venting requirements apply to both Natural and LP gas. Refer to the vent systems manufacturer's installation manual for complete installation instructions.

  • Page 16: Vertical Terminations

    VENTING NOTE Horizontal sections require 1/4” (6mm) rise for every 12” (305mm) of travel. CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance. HORIZONTAL TERMINATIONS TYPICAL CORNER INSTALLATION Horizontal Vent Heat Shield Pipe 45°...

  • Page 17: Horizontal / Vertical Combination Terminations

    VENTING HORIZONTAL & VERTICAL COMBINATION TERMINATIONS MAXIMUM: 18ft. (5.49m) horizontal + 18ft. (5.49m) vertical + cap. [36ft. (10.98m) total]. MAXIMUM (with reducer): 45° elbow + 2ft. (610mm) + reducer + 16ft. (4.88m) hor. /vert + 18ft. (5.49m) hor / vert + term. cap. IF INSTALLING WITH RIGID-TO-FLEX PIPE SYSTEMS: ATTENTION More than a 30 degree bend constitutes a 45 degree elbow.

  • Page 18: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 19: Vent Termination Clearances

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 20: Log Set Installation

    #INT-500 LOG SET INSTALLATION ATTENTION If converting to LP (propane) gas do so now before installing log set. Follow instructions included with kit. (Sold separately). NOTE Log numbers are located on the bottom of each log. Refer to following instructions and illustrations for proper placement. Do not place logs directly over burner port holes.

  • Page 21: Control Board Removal

    CONTROL BOARD REMOVAL If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before CAUTION removing any components. DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. WARNING IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 22: Control Board Installation

    CONTROL BOARD INSTALLATION DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. WARNING IF GASKETING IS DAMAGED, IT MUST BE REPLACED. Place control board in firebox, aligning holes in board to holes in firebox bottom. MAKE SURE SEALING GASKET IS IN PLACE ON Secure with screws previously removed.

  • Page 23: Grill Set

    GRILL SET INSTALLATION Align hooks in upper louver to slots located in fireplace face. Set down into position. Insert upper hood flange into clips located at top of upper air passage, keeping in mind this is a fairly tight fit. Partially thread (2) screws (included in components packet) into nuts at each end of lower grill.

  • Page 24: Wiring Schematics

    WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Figure 22a...

  • Page 25: Control System Components

    CONTROL SYSTEM COMPONENTS REMOTE CONTROL Blue back lit LCD display ON /OFF Key Thermostat Key UP / DOWN Arrow Key Key Lock Mode Key Low Battery Alarm Transmission Thermostat OFF/ON/SMART Room Temperature CPI Mode Set Point Temperature/Level/State Flame ON Figure 23a Lights (not available in all fireplace models) GAS VALVE Stepper motor...

  • Page 26: System Operation

    SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Set ON/OFF rocker switch to OFF position. Install 4 AA batteries (included in components packet) into battery backup holder. LEDs Connect IFC Control Module to AC power supply. Install 3 AAA batteries (included in components packet) into remote control battery bay (located on base of remote control).
  • Page 27 SYSTEM OPERATION ROOM THERMOSTAT (Remote Control Operation) The remote control can operate as a room thermostat. The thermostat can be set to desired temperature to control a rooms comfort level. To activate this function, press the Thermostat Key. The LCD display will change to show the room thermostat is ON and set temperature is now displayed.
  • Page 28 SYSTEM OPERATION LOW BATTERY DETECTION REMOTE CONTROL: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When remote control batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.

  • Page 29: System Operation

    SYSTEM OPERATION S .I .T. PRO FL A ME 2 I FC I G NI T I O N AND RE S E T I NFO RMAT I O N IGNITION SEQUENCE Starting from OFF, press remote control ON button. Approximately (4) seconds after ON/OFF button is pushed, the IFC control module will start the spark.

  • Page 30: Lighting And Shutdown

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, WARNING CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2.
  • Page 31 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! c o v e r o f t h i s m a n u a l b e f o r e c o n t i n u i n g . Turn off all electric power to the appliance.

  • Page 32: Pressure Testing

    PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 12 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

  • Page 33: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 34: Restrictor Troubleshooting

    FINALIZING THE INSTALLATION This fireplace is shipped with the restrictor in the open position. After installation it may be necessary to make adjustments to this setting. Turn fireplace on and allow to burn for 15 minutes before determining if flames indicate there is excessive draft (flickering, short flames) or, if flames indicate insufficient draft (lifting or ghosting flames).

  • Page 35: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.

  • Page 36: Troubleshooting

    TROUBLESHOOTING ATTENTION ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive.
  • Page 37 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent.

  • Page 38: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS #NCK-INT-S NAT GAS CONVERSION KIT / #LCK-INT-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.

  • Page 39: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. (LP or NAT marked on stepper motor pressure regulator). COMPLETE THE CONVERSION: Adjust front burner venturi setting by loosening screw, adjusting cap and retightening screw.

  • Page 40: Replacement Parts List

    *Consult your dealer for information on optional accessories available for this fireplace. This appliance tested & certified by: Manufactured by: OMNI - Test Laboratories, Inc. 13327 NE Airport Way Hussong Mfg. Co., Inc. Portland, Oregon 97230 204 Industrial Park Drive Lakefield, Minnesota 56150 Model: #INT-200 507-662-6641...

  • Page 41: Warranty

    LIMITED WARRANTY LIMITED 10 YEAR WARRANTY This limited 10 Year Warranty will not become effective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakefield, MN 56150. This registration form must be received within 30 days of installation.

  • Page 43: Warranty

    LIFETIME WARRANTY LIFETIME WARRANTY THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY. LIFETIME WARRANTY COVERAGE LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Ambiance Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.

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