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Periodic Maintenance Procedures
Replace the fluid seals [A] with new ones.
Apply brake fluid to the fluid seals, and install them into
the cylinders by hand.
Replace the dust seals [B] with new ones if they are dam-
aged.
Apply brake fluid to the dust seals, and install them into
the cylinders by hand.
Apply brake fluid to the outside of the pistons, and push
them into each cylinder by hand.
Check the shaft rubber friction boot [A] and the dust cover
[B] replace them with new ones if they are damaged.
Apply a thin coat of PBC (Poly Butyl Cuprysil) grease to
the caliper holder shafts [C] and holder holes [D] (PBC is
a special high-temperature, water-resistance grease).
Install the anti-rattle spring [A].
Install the pads (see Front Brake Pad Installation in the
Brakes chapter).
Wipe up any spilled brake fluid on the caliper with wet
cloth.
Rear Caliper Disassembly
Remove the rear caliper (see Rear Caliper Removal in
the Brakes chapter).
Remove the pads and anti-rattle spring (see Rear Brake
Pad Removal in the Brakes chapter).
Using compressed air, remove the piston.
Cover the piston area with a clean, thick cloth [B].
Blow compressed air [A] into the hole for the banjo bolt to
remove the piston.
To avoid serious injury, never place your fingers or
palm inside the caliper opening. If you apply com-
pressed air into the caliper, the piston may crush
your hand or fingers.
Remove the dust seal and fluid seal.
Remove the bleed valve and rubber cap.
If compressed air is not available, with the brake hose
still attached, apply the brake pedal to remove the pis-
ton. The remaining process is as described above.
WARNING
NOTE
PERIODIC MAINTENANCE 2-55

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