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Brake Disc; Brake Disc Removal; Brake Disc Installation; Brake Disc Wear - Kawasaki Ninja ZX–6R Service Manual

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Brake Disc

Brake Disc Removal

Remove the wheel (see Wheels/Tires chapter).
Unscrew the mounting bolts, and take off the disc.
Remove the gasket (Front Brake Disc only).

Brake Disc Installation

Replace the gasket with a new one (Front Brake Disc
only).
Install the brake disc on the wheel so that the marked side
[B] faces out.
Apply a non-permanent locking agent to the threads of
the rear brake disc mounting bolts [A].
Tighten:
Torque - Brake Disc Mounting Bolts: 27 N·m (2.8 kgf·m, 20
ft·lb)

Brake Disc Wear

Measure the thickness of each disc [A] at the point where
it has worn the most.
If the disc has worn past the service limit, replace it.
[B] Measuring Area
Front Brake Discs Thickness
5.8 ∼ 6.2 mm (0.23 ∼ 0.24 in.)
Standard:
Service Limit:
5.5 mm (0.22 in.)
Rear Brake Discs Thickness
4.8 ∼ 5.1 mm (0.19 ∼ 0.20 in.)
Standard:
Service Limit:
4.5 mm (0.18 in.)

Brake Disc Warp

Jack up the motorcycle so that the wheel is off the ground
(see Wheels/Tires chapter).
Special Tool - Jack: 57001–1238
For front disc inspection, turn the handlebar fully to one
side.
Set up a dial gauge against the disc [A] as shown and
measure disc runout, while turning [B] the wheel by hand.
If runout exceeds the service limit, replace the disc.
Disc Runout
Standard:
Service Limit:
0.15 mm (0.006 in.) or less
0.3 mm (0.01 in.)
BRAKES 12-21

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   Also See for Kawasaki Ninja ZX–6R

This manual is also suitable for:

Ninja zx-6rrZx–6rZx-6rrZx-6rr 2003Zx-6r 2003Ninja zx-6r 2003-2004 ... Show all

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