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Camshaft, Camshaft Cap Wear; Camshaft Runout; Cam Wear - Kawasaki Ninja ZX–6R Service Manual

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Camshaft, Camshaft Chain

Camshaft, Camshaft Cap Wear

Remove the camshaft cap (see Camshaft Removal).
Cut strips of plastigage to journal width. Place a strip
on each journal parallel to the camshaft installed in the
correct position.
Measure each clearance between the camshaft journal
and the camshaft cap using plastigage (press gauge) [A].
Tighten:
Torque - Camshaft Cap Bolts: 12 N·m (1.2 kgf·m, 104 in·lb)
Do not turn the camshaft when the plastigage is be-
tween the journal and camshaft cap.
Camshaft Journal, Camshaft Cap Clearance
0.038 ∼ 0.081 mm (0.001 ∼ 0.003 in.)
Standard:
Service Limit:
0.17 mm (0.007 in.)
If any clearance exceeds the service limit, measure the
diameter of each camshaft journal with a micrometer.
Camshaft Journal Diameter
23.940 ∼ 23.962 mm (0.9425 ∼ 0.9434 in.)
Standard:
Service Limit: 23.91 mm (0.941 in.)
If the camshaft journal diameter is less than the service
limit, replace the camshaft with a new one and measure
the clearance again.
If the clearance still remains out of the limit, replace the
cylinder head unit.

Camshaft Runout

Remove the camshaft (see Camshaft Removal).
Set the camshaft in a camshaft alignment jig or on V
blocks.
Measure runout with a dial gauge at the specified place
as shown.
If the runout exceeds the service limit, replace the shaft.
Camshaft Runout
Standard:
Service Limit:

Cam Wear

Remove the camshaft (see Camshaft Removal).
Measure the height [A] of each cam with a micrometer.
If the cams are worn down past the service limit, replace
the camshaft.
Cam Height
33.146 ∼ 33.254 mm
Exhaust
(1.305 ∼ 1.309 in.)
34.146 ∼ 34.254 mm
Inlet
(1.344 ∼ 1.349 in.)
NOTE
TIR 0.02 mm (0.00079 in.) or less
TIR 0.1 mm (0.004 in.)
Standard
Service Limit
33.05 mm
(1.30 in.)
34.05 mm
(1.34 in.)
ENGINE TOP END 5-17

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   Also See for Kawasaki Ninja ZX–6R

This manual is also suitable for:

Ninja zx-6rrZx–6rZx-6rrZx-6rr 2003Zx-6r 2003Ninja zx-6r 2003-2004 ... Show all

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