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Camshaft; Camshaft Removal; Camshaft Installation; Camshaft Inspection - Kawasaki KLX110 Service Manual

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4-12 ENGINE TOP END

Camshaft

Camshaft Removal

Remove the rocker arms (see Rocker Arm Removal).
Pull out the camshaft [A].

Camshaft Installation

Clean the camshaft with high flash-point solvent.
Apply clean engine oil to all cam parts.
Install the camshaft in the cylinder head.
Install the rocker arm.
Install the other removed parts.
Check and adjust the valve clearance.

Camshaft Inspection

Visually inspect the cam for wear or damage.
If there is any damage or wear, replace the camshaft.
Measure the height [A] of each cam.
Cam Height
Standard:
29.054 ∼ 29.168 mm (1.1439 ∼ 1.1483 in.)
Exhaust
29.017 ∼ 29.131 mm (1.1424 ∼ 1.1469 in.)
Inlet
Service Limit:
Exhaust
28.95 mm (1.140 in.)
Inlet
28.92 mm (1.139 in.)
If any cam is worn down past service limit, replace the
camshaft.

KACR Removal

Remove:
Camshaft Sprocket Cover
Camshaft Sprocket Bolts [A]
Retaining Plate [B]
Shaft [C]
Weight [D]
Remove the camshaft sprocket bolts while holding the al-
ternator rotor nut with a wrench.

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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