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Exploded View...................................
Specifications ....................................
Special Tools .....................................
Camshaft Chain Tensioner ................
Removal ....................................
Installation .................................
Camshaft ...........................................
Camshaft Removal ......................
Camshaft Installation ...................
Camshaft Inspection ....................
KACR Removal............................
KACR Installation.........................
KACR Inspection..........................
Inspection..................................
Rocker Arm Removal...................
Rocker Arm Installation................
Inspection..................................
Cylinder Head....................................
Cylinder Head Removal ...............
Cylinder Head Cleaning ...............
Valves ................................................
Engine Top End
Table of Contents
4-2
4-6
4-8
4-10
4-10
4-11
4-12
4-12
4-12
4-12
4-12
4-13
4-13
4-13
4-14
4-15
4-16
4-17
4-17
4-18
4-18
4-18
4-19
4-20
4-20
4-21
4-21
4-22
4-22
4-23
4-23
4-23
ENGINE TOP END 4-1
Valve Removal .............................
Valve Installation ..........................
Valve Guide Removal ..................
Valve Guide Installation ...............
Valve Seat Inspection ..................
Valve Seat Repair ........................
Inspection..................................
Measurement ............................
Cylinder, Piston..................................
Cylinder Removal.........................
Cylinder Installation......................
Piston Removal............................
Piston Installation.........................
Measurement ............................
Piston Wear Inspection ................
Inspection..................................
Inspection..................................
Rod Wear Inspection.................
Rod Inspection ..........................
Muffler................................................
Muffler Removal...........................
Muffler Installation........................
4-23
4-23
4-24
4-24
4-25
4
4-26
4-29
4-29
4-30
4-30
4-30
4-33
4-33
4-33
4-34
4-34
4-35
4-35
4-36
4-36
4-37
4-37
4-38
4-39
4-40
4-40
4-41
4-41

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Table of Contents

   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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