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Throttle Cable Lubrication; Throttle Cable Inspection; Choke Cable Removal - Kawasaki KLX110 Service Manual

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Throttle Grip and Cable
Lubricate the cable.
Apply grease to the tips of the cables.
Insert the throttle valve assembly.
Run the throttle cable in accordance with the Cable, Wire
and Hose Routing section in the Appendix chapter.
Install the throttle cable to the cable housing.
Torque - Throttle Cable Housing Cap Screws: 0.6 N·m (0.06
kgf·m, 5.3 in·lb)
After the installation, adjust the cable properly.
Operation with improperly adjusted, incorrectly
routed or damaged cables could result in an unsafe
riding condition. Follow the service manual to be
make sure to correct any of these conditions.

Throttle Cable Lubrication

Whenever the throttle cable is removed or in accordance
with the Periodic Maintenance Chart, lubricate the these
cables (see Lubrication in the Periodic Maintenance
Apply a little grease to the cable upper or lower ends.
Use a commercially available pressure cable lubricator to
lubricate these cables.

Throttle Cable Inspection

Refer to the Cable Inspection in the Periodic Maintenance

Choke Cable Removal

Remove the shroud (see Shroud Removal in the Frame
Free the boot [A], and remove the choke cable [B] from
the choke holder [C].
Remove the choke cable lower end [D].
Tuck up the boot [A].
Loosen the adjuster [B] and locknut [C].
Remove the cable from the bracket.


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