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Rear Shock Absorber Operation Inspection - Kawasaki KLX110 Service Manual

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Periodic Maintenance Procedures
•
Drain the fork oil [A] with the fork upside down.
○
Pump the fork tube several times to discharge the oil.
•
Pour in the specified type and amount of oil.
Suspension Oil - SS-8 (1 L): 44091-0007
Fork Oil Amount:
KLX110C Models 165 ±2.5 mL (5.58 ±0.085 US oz)
KLX110D Models 182 ±2.5 mL (5.71 ±0.085 US oz)
•
Hold the outer tube vertically in a vise and compress the
fork completely.
•
Wait until the oil level stabilizes.
•
Use the fork oil level gauge [A] to measure the distance
between the top of the inner tube to the oil level.
Special Tool - Fork Oil Level Gauge: 57001-1290
○
Set the oil level gauge stopper [B] so that the distance [C]
from the bottom of the stopper to the lower end of the pipe
is the standard oil level distance.
○
A correct measurement can not be obtained unless the
level gauge pipe is placed in the center of the inner tube.
Oil Level (fully compressed, without spring)
Standard:
KLX110C Models
KLX110D Models
○
Place the stopper of the level gauge at the top [D] of the
inner tube [E] and pull the handle slowly to draw out the
excess oil from fork into the gauge, thus attaining the stan-
dard level.
If no oil is drawn out, there is not enough oil in the fork.
Pour in some more oil and measure again.
•
Change the oil in the another fork leg in the same manner.
•
Install the removed parts (see appropriate chapters).

Rear Shock Absorber Operation Inspection

•
Bounce [A] the rear of the motorcycle up and down and
check for smooth suspension stroke.
•
Remove the side cover (see Side Cover Removal in the
Frame chapter).
•
Check for a broken or collapsed spring.
•
Check the shock for a bent shaft or oil leaks.
If the shock does not smoothly or damaged, replace or
repair defective parts.
NOTE
85 ±2 mm (3.35 ±0.08 in.)
118 ±2 mm (4.65 ±0.08 in.)
PERIODIC MAINTENANCE 2-33

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This manual is also suitable for:

Klx110l

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