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Cam Lever Angle Inspection; Cam Lever Angle Adjustment - Kawasaki KLX110 Service Manual

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2-30 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Brake Shoe Lining Thickness [A]
Standard:
Front
Rear
Service limit:
Front
Rear
Wash off any oil or grease with oilless cleaning fluid such
as trichloroethylene or acetone.
These cleaning fluids are usually highly flammable
and harmful if breathed for prolonged periods. Be
sure to heed the fluid manufacturer's warnings.
Install the brake panel (see Brake Panel Installation in the
Brakes chapter).

Cam Lever Angle Inspection

Check that the brake cam lever comes to an 80° ∼ 90° an-
gle [A] with the brake rod when the brake is fully applied.
If it does not, adjust the brake cam lever angle.
Brake Cam Lever Angle
80 ∼ 90°
Standard:
After adjusting the cam lever angle, make sure to adjust
the brake pedal free play (see Brake Pedal Free Play Ad-
justment).
Since a cam lever angle greater than 90° reduces
braking effectiveness, periodically check and ad-
just the cam lever angle.

Cam Lever Angle Adjustment

Front Brake Cam Lever Angle:
Remove:
Front Wheel (see Front Wheel Removal in the
Wheels/Tires chapter)
Brake Panel (see Brake Panel Removal in the Brakes
chapter)
2.10 ∼ 3.00 mm
(0.08 ∼ 0.12 in.)
3.85 ∼ 4.15 mm
(0.152 ∼ 0.163 in.)
(When the wear indicator is
within the USABLE RANGE.)
1.2 mm (0.05 in.)
2.0 mm (0.08 in.)
(When the wear indicator is out
of the USABLE RANGE.)
WARNING
WARNING

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