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Brake Pedal Free Play Adjustment; Brake Lining Wear Inspection; Brake Shoe Lining Wear Inspection - Kawasaki KLX110 Service Manual

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Periodic Maintenance Procedures

Brake Pedal Free Play Adjustment

Turn the adjusting nut [A] at the brake cam lever so that
the pedal has proper play.
Operate the pedal a few times to see that it returns to its
rest position immediately upon release.
Rotate the rear wheel to check for brake drag.
Check braking effectiveness.
If there is any doubt as to the conditions of the brake,
check the brake parts for wear or damage.

Brake Lining Wear Inspection

Check the brake lining wear indicator [A] (only rear brake)
points within the USABLE RANGE [B] when the brake is
fully applied.
If it does not, the brake shoes must be immediately re-
placed and the other brake parts examined.

Brake Shoe Lining Wear Inspection

Check whether the brake lining wear indicator [A] points
within the USABLE RANGE [B] when the brakes are firmly
applied, or remove the brake shoes and inspect the lining
thickness at few locations.
If the lining thickness is out of the range, or beyond the
service limit, replace the brake shoes as a set and inspect
other brake parts.
If the lining thickness is greater than the service limit, do
the following before installing the shoes.
File or sand down any high spots on the surface of the
lining.
Use a wire brush to remove any foreign particles from the
lining.
PERIODIC MAINTENANCE 2-29

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