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Clutch Release Adjustment (klx110c); Clutch Lever Free Play Inspection (klx110d); Clutch Lever Free Play Adjustment (klx110d) - Kawasaki KLX110 Service Manual

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Table of Contents
2-18 PERIODIC MAINTENANCE
Periodic Maintenance Procedures

Clutch Release Adjustment (KLX110C)

Loosen the adjusting screw locknut [A].
Turn the adjusting screw [B] counterclockwise until it be-
comes hard to turn.
Loosen the adjusting screw until the specified value.
Clutch Release:
Tighten the locknut without changing the adjusting screw
position.
Torque - Clutch Adjusting Screw Locknut: 19 N·m (1.9
kgf·m, 14 ft·lb)
Start the engine and inspect the conditions of engine shift-
ing the pedal a few times.

Clutch Lever Free Play Inspection (KLX110D)

Slide the dust cover [A] out of place.
Check that the clutch cable upper end is fully seated in
the adjuster [B].
Pull the clutch lever [C] lightly, and check the clutch lever
free play.
Clutch Lever Free Play
2 ∼ 3 mm (0.08 ∼ 0.12 in.)
Standard:
If it does not, adjust the lever play.

Clutch Lever Free Play Adjustment (KLX110D)

Slide the dust cover [A] out of place.
Loosen the locknut [B] and turn the adjuster [C] so that
the clutch lever will have 2 ∼ 3 mm (0.08 ∼ 0.12 in.) of
play.
Be sure that the outer cable end at the clutch lever is
fully seated in the adjuster at the clutch lever, or it could
slip into the place later, creating enough cable play to
prevent clutch disengagement.
If it cannot be done, loosen the rear locknut [A] at the
lower of the clutch cable, and turn the front locknut [B] so
that clutch lever has 2 ∼ 3 mm (0.08 ∼ 0.12 in.) of play.
After the adjustment is made, tighten the locknut, and
start the engine and check that the clutch does not slip
and that it release properly.
1/4 turn out
NOTE

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   Also See for Kawasaki KLX110

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Klx110l

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