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Switches And Sensors; Switch Inspection; Gear Position Switch Removal; Gear Position Switch Installation - Kawasaki KLX110 Service Manual

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Switches and Sensors

Switch Inspection

Using a digital meter, check to see that only the con-
nections shown in the table have continuity (about zero
ohms).
If the switch has an open or short, repair it or replace it
with a new one.

Gear Position Switch Removal

Disconnect the gear position switch lead connector [A].
Remove:
Engine Sprocket Cover (see Drive Chain Removal in the
Final Drive chapter)
Screws [B]
Gear Position Switch [C]
Remove:
O-ring [A]
Gear Position Switch Finger [B]
Spring [C]

Gear Position Switch Installation

Insert the spring into the hole in the shift drum.
Insert the switch finger [A] so that the small diameter [B]
is toward hole side.
Replace the O-ring with a new one.
Apply high-temperature grease to the O-ring.
Clean the contact points on the position switch.
Tighten the gear position switch screw.
Torque - Gear Position Switch Screws: 2.9 N·m (0.30 kgf·m,
26 in·lb)
Install the other removed parts.
ELECTRICAL SYSTEM 15-45

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   Also See for Kawasaki KLX110

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Klx110l

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