Switches and Sensors
Using a digital meter, check to see that only the con-
nections shown in the table have continuity (about zero
If the switch has an open or short, repair it or replace it
with a new one.
Gear Position Switch Removal
Disconnect the gear position switch lead connector [A].
Engine Sprocket Cover (see Drive Chain Removal in the
Final Drive chapter)
Gear Position Switch [C]
Gear Position Switch Finger [B]
Gear Position Switch Installation
Insert the spring into the hole in the shift drum.
Insert the switch finger [A] so that the small diameter [B]
is toward hole side.
Replace the O-ring with a new one.
Apply high-temperature grease to the O-ring.
Clean the contact points on the position switch.
Tighten the gear position switch screw.
Torque - Gear Position Switch Screws: 2.9 N·m (0.30 kgf·m,
Install the other removed parts.
ELECTRICAL SYSTEM 15-45