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Electrical Starter System; Starter Motor Removal; Starter Motor Installation; Starter Motor Disassembly - Kawasaki KLX110 Service Manual

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Electrical Starter System

Starter Motor Removal

Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
Remove:
Exhaust Pipe Cover (see Muffler Removal in the Engine
Top End chapter)
Slide out the rubber cap [A].
Remove:
Starter Motor Terminal Screw [B]
Starter Motor Mounting Screws [C]
Pull out the starter motor [D].

Starter Motor Installation

Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
Replace the O-ring [A] with a new one.
Apply grease to the O-ring.
Install the starter motor and other removed parts.
Torque - Starter Motor Mounting Screws: 5.2 N·m (0.53
kgf·m, 46 in·lb)
Starter Motor Terminal Screw: 2.0 N·m (0.20 kgf·m,
18 in·lb)

Starter Motor Disassembly

Remove the starter motor (see Starter Motor Removal).
Remove the end cover screws [A] with lockwashers.
Hold the pinion gear portion [B] and pull out the yoke [C].
Remove the armature [A] and gasket [B] from the end
cover [C].
Wrap the pinion gear portion [D] by the vinyl tape before
removal of the armature.
NOTICE
NOTICE
NOTE
ELECTRICAL SYSTEM 15-37

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