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Starter Motor Clutch Inspection; Starter Torque Limiter Inspection - Kawasaki KLX110 Service Manual

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Starter Motor Clutch

Starter Motor Clutch Inspection

Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove:
Alternator Cover (see Alternator Cover Removal)
Starter Motor Idle Gear [A]
Turn the torque limiter [A] by hand. The starter motor
clutch gear [B] should turn clockwise freely [C] but should
not turn counterclockwise.
If the starter motor clutch does not operate as it should or
if it makes noise, go to the next step.
Disassemble the starter motor clutch, and visually inspect
the clutch parts.
If there is any worn or damaged part, replace it.
Remove the alternator rotor (see Alternator Rotor Re-
moval).
Inspect the starter motor clutch gear [A].
If the sliding surfaces [B] are worn or damaged, replace
the starter motor clutch gear.

Starter Torque Limiter Inspection

Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove:
Alternator Rotor (see Alternator Rotor Removal)
Torque Limiter [A]
Visually inspect the torque limiter.
If the limiter has wear, discoloration or other damage, re-
place it as a unit.
ELECTRICAL SYSTEM 15-29

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