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Starter Motor Clutch; Starter Motor Clutch/starter Motor Clutch Gear Removal; Starter Motor Clutch/starter Motor Clutch Gear Installation - Kawasaki KLX110 Service Manual

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15-28 ELECTRICAL SYSTEM

Starter Motor Clutch

Starter Motor Clutch/Starter Motor Clutch Gear
Removal
Remove:
Alternator Rotor (see Alternator Rotor Removal)
Remove the bolts [A] and take off the starter motor clutch
[B] from the rotor.
Special Tool - Flywheel Holder [C]: 57001-1313
Pull the starter motor idle gear [A] and shaft out of the
crankcase.
Remove the torque limiter [B].
Remove the woodruff key [C] and starter motor clutch
gear [D].
Starter Motor Clutch/Starter Motor Clutch Gear
Installation
Apply a non-permanent locking agent to the starter motor
clutch bolts.
Install the starter motor clutch [A] to the alternator rotor.
Tighten:
Torque - Starter Motor Clutch Bolts [B]: 11.8 N·m (1.20
kgf·m, 104 in·lb)
Special Tool - Flywheel Holder: 57001-1313
Apply molybdenum disulfide oil solution to the following:
Crankshaft [A]
Starter Motor Idle Gear Shaft [B]
Torque Limiter Shaft [C]
Install:
Starter Motor Clutch Gear [D]
Starter Motor Idle Gear
Torque Limiter
Woodruff Key [E]
Alternator Rotor (see Alternator Rotor Installation)

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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