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Charging System; Alternator Cover Removal; Alternator Cover Installation - Kawasaki KLX110 Service Manual

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15-20 ELECTRICAL SYSTEM

Charging System

Alternator Cover Removal

Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove:
Left Side Cover (see Side Cover Removal in the Frame
chapter)
Seat (see Seat Removal in the Frame chapter)
Engine Sprocket Cover (see Engine Sprocket Removal
in the Final Drive chapter)
Clear the lead from the clamp [A].
Disconnect the alternator lead connector [B].
Remove:
Alternator Cover Bolts [A]
Alternator Cover [B]

Alternator Cover Installation

Be sure to install the dowel pins [A].
Install a new gasket.
Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clean cloth.
Apply liquid gasket to the area [A] to the alternator lead
grommet.
Sealant - Liquid Gasket, TB1211F: 92104-0004
Wipe off excess silicone sealant after installing the al-
ternator cover.
Install the alternator cover.
Torque - Alternator Cover Bolts: 8.8 N·m (0.90 kgf·m, 78
in·lb)
Install the removed parts (see appropriate chapters).
NOTE

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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