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Handlebar Installation - Kawasaki KLX110 Service Manual

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Table of Contents
Handlebar
Remove:
Handlebar Holder Bolts [A]
Handlebar Holders [B]
Handlebar [C]

Handlebar Installation

Apply adhesive to the inside of the left handlebar grip.
Install the left handlebar grip so that the projection of grip
aligns with the punch mark of the handlebar.
Mount the handlebar holders [B] so that the arrows [C] on
the holder point at the front [A].
Align the punch mark [D] on the handlebar to the mating
surface of each holders of handlebar.
Tighten the holder bolts, front first and then the rear. If the
handlebar holder is correctly installed, there will be no gap
at the front and a gap [E] at the rear after tightening.
Tighten the handlebar holder bolts to the specified torque.
Torque - Handlebar Holder Bolts: 25 N·m (2.5 kgf·m, 18
ft·lb)
Install the left switch housing [A].
KLX110D Models
Install the clutch lever [B].
Position the clutch lever so that the mating surface [C]
aligns with the punch mark [D] of the handlebar.
Install the throttle grip assembly so that the grip is in as
far as it will go.
Position the throttle grip assembly so that the mating sur-
face of the throttle cases [A] aligns with the punch mark
[B] of the handlebar, and tighten the screws [C].
Slip the dust cover [D] back onto place.
STEERING 13-11

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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