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Steering Stem, Stem Bearing Installation - Kawasaki KLX110 Service Manual

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Steering Stem
To remove the outer races [A] pressed into the head pipe
[B], insert a bar [C] into the head pipe, and hammer evenly
around the circumference of the opposite race to drive it
out.
If either steering stem bearing is damaged, it is recom-
mended that both the upper and lower bearing (includ-
ing outer races) should be replaced with new ones.
Remove the lower stem bearing inner race (tapered roller
bearing) [A] with its grease seal from the stem using bear-
ing puller.
Special Tools - Bearing Puller: 57001-1675
Bearing Puller Adapter: 57001-136

Steering Stem, Stem Bearing Installation

Replace the bearing outer race with new ones.
Apply grease to the outer races, and drive them into the
head pipe at the same time using the head pipe outer race
press shaft [A] and the head pipe outer race drivers.
Special Tools - Head Pipe Outer Race Press Shaft: 57001
-1075
Head Pipe Outer Race Driver, 51.5: 57001
-1076 [B]
Head Pipe Outer Race Driver, 46.5: 57001
-1106 [C]
Replace the lower inner races with new ones.
Apply grease to the lower tapered roller bearing [A], and
drive it onto the stem using the steering stem bearing
driver [B] and adapter [C].
Special Tools - Steering Stem Bearing Driver: 57001-137
Steering Stem Bearing Driver Adapter, 32:
57001-292
NOTE
STEERING 13-7

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Klx110l

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