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Periodic Maintenance - Kawasaki KLX110 Service Manual

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Table of Contents
Torque and Locking Agent
Fastener
Clutch
Primary Clutch Hub Nut (KLX110C)
Secondary Clutch Hub Nut (KLX110C)
Clutch Hub Nut (KLX110D)
Primary Gear Nut (KLX110D)
Clutch Spring Bolts
Oil Seal Retaining Plate Screws
Clutch Adjusting Screw Locknut (KLX110C)
Engine Lubrication System
Engine Oil Drain Plug
Clutch Cover Bolts
Oil Filter Cap Bolts
Oil Pump Mounting Screws (L = 25)
Oil Pump Mounting Screw (L = 30)
Oil Pipe Banjo Bolts
Oil Pipe Clamp Screw
Engine Removal/Installation
Engine Mounting Nuts
Crankshaft/Transmission
Primary Gear Nut
Crankcase Bolts (L=75)
Crankcase Bolts (L=50)
Shift Drum Bearing Retaining Screws
Drive Shaft Bearing Retaining Screw
Shift Drum Cam Bolt
Shift Return Spring Pin (Bolt)
Shift Drum Position Plate Screw
Shift Drum Position Lever Pivot Bolt
Kick Pedal Bolt
Shift Pedal Bolt
Wheels/Tires
Front Axle Nut
Rear Axle Nut
Spoke Nipples
Torque Link Nuts
Final Drive
Rear Sprocket Nuts
Engine Sprocket Cover Bolts
Rear Axle Nut
Chain Guide Roller Mounting Bolt (KLX110D)
Brakes
Brake Cam Lever Bolt
Torque Link Nuts

PERIODIC MAINTENANCE 2-5

Torque
N·m
kgf·m
72
7.3
72
7.3
72
7.3
72
7.3
5.0
0.51
44 in·lb
2.9
0.30
26 in·lb
19
1.9
29
3.0
8.8
0.90
78 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
15
1.5
5.2
0.53
46 in·lb
54
5.5
72
7.3
9.8
1.0
87 in·lb
9.8
1.0
87 in·lb
2.5
0.25
22 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
22
2.2
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
8.8
0.90
78 in·lb
5.2
0.53
46 in·lb
44
4.5
64
6.5
4.0
0.41
35 in·lb
25
2.5
44
4.5
5.2
0.53
46 in·lb
64
6.5
23
2.3
7.0
0.71
62 in·lb
25
2.5
Remarks
ft·lb
53
53
53
53
L
14
21
11
40
R, S
53
S, L (1)
S
L
L
L
16
L
32
R
47
18
32
R
47
17
18

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Table of Contents

   Also See for Kawasaki KLX110

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Klx110l

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