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Torque And Locking Agent - Kawasaki KLX110 Service Manual

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2-4 PERIODIC MAINTENANCE

Torque and Locking Agent

Tighten all bolts and nuts to the proper torque using an accurate torque wrench. If insufficiently
tightened, a bolt or nut may become damaged, strip an internal thread, or break and then fall out. The
following table lists the tightening toque for the major bolts and nuts, and the parts requiring use of a
non-permanent locking agent or liquid gasket.
When checking the tightening toque of the bolts and nuts, first loosen the bolt or nut by half a turn
and then tighten to specified torque.
Letters used in the "Remarks" column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
L: Apply a non-permanent locking agent to the threads.
Lh: Left-hand Threads
MO: Apply molybdenum disulfide oil.
S: Tighten the fasteners following the specified sequence.
Si: Apply Silicone grease.
R: Replacement Parts
T: First, tighten the stem nut with 39 N·m (4.0 kgf·m, 29 ft·lb) of torque, then loosen it and retighten
it with 4.9 N·m (0.50 kgf·m, 43 in·lb) of torque.
Fastener
Fuel System
Fuel Tap Mounting Bolts
Intake Pipe Bolts
Carburetor Holder Bolts
Air Cleaner Housing Bolts
Air Cleaner Cover Screws
Air Duct Clamp Screw
Throttle Cable Housing Cap Screws
Screw (for Seat Hook)
Screw (for Rubber Band Hook)
Engine Top End
Valve Adjusting Cap Bolts
Valve Adjusting Screw Locknuts
Camshaft Chain Guide Bolt
Camshaft Chain Plate Screw
Camshaft Sprocket Bolts
Camshaft Sprocket Cover Bolts
Camshaft Chain Tensioner Cap Bolt
Camshaft Chain Tensioner Mounting Bolts
Cylinder Head Nuts
Cylinder Head Bolts
Rocker Shaft Holder Plate Bolts (KLX110CA/DA
Early Models)
Rocker Shaft Holder Plate Bolts (KLX110CA/DA
Late Models ∼)
Exhaust Pipe Holder Nuts
Muffler Mounting Nut
Muffler Mounting Bolt
Muffler Cover Screws
Spark Arrester Mounting Bolts
Torque
N·m
kgf·m
4.4
0.45
39 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
3.5
0.36
31 in·lb
1.5
0.15
13 in·lb
2.0
0.20
18 in·lb
0.6
0.06
5.3 in·lb
5.0
0.51
44 in·lb
5.0
0.51
44 in·lb
5.2
0.53
46 in·lb
8.8
0.90
78 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
12
1.2
106 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
22
2.2
12
1.2
106 in·lb
5.2
0.53
46 in·lb
5.2
0.53
46 in·lb
16
1.6
30
3.1
9.8
1.0
87 in·lb
3.0
0.31
27 in·lb
8.8
0.90
78 in·lb
Remarks
ft·lb
L
L
16
S
S, L
L
12
22
R

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