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Front Fork
Insert the cylinder base [A] in the cylinder unit [B].
The cylinder base must be installed with the tapered side
[C] facing upward.
Insert the inner tube and cylinder unit as a set into the
outer tube.
Apply a non-permanent locking agent to the bottom Allen
bolt and tighten it to the specified torque, using the front
fork cylinder holder.
Torque - Fork Bottom Bolt: 20 N·m (2.0 kgf·m, 15 ft·lb)
Special Tools - Fork Cylinder Holder Handle: 57001-183
Fork Cylinder Holder Adapter: 57001-1011
Install the oil seal [A] by tapping with the fork oil seal driver
[B] until it stops.
Special Tool - Fork Oil Seal Driver: 57001-1219
Install the following.
Retainer
Dust Seal
Measure the both diameters of the fork spring ends and
insert the fork spring with the small diameter end [A] fac-
ing down.
Fill the fork oil (see Front Fork Oil Change in the Periodic
Maintenance chapter).
Install the fork legs (see Front Fork Installation).
SUSPENSION 12-11

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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