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Front Fork Assembly - Kawasaki KLX110 Service Manual

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Front Fork
Separate the inner tube [A] from the outer tube [B] by
pulling them out.
Take the cylinder base [A] out of the outer tube [B].
Remove the retaining ring [A] from the outer tube.
Remove the oil seal [B], using a standard tip screwdriver
if necessary.

Front Fork Assembly

When the fork tubes are not disassembled, hold the fork
inverted position for more than 20 minutes to allow the
fork oil to fully drain.
Assembly is the reverse of disassembly.
Replace the following parts removed with a new one.
Retaining Ring
Oil Seal
Bottom Allen Bolt Washer
Inspect the following and replace them with new ones if
Inner Tube (see Inner Tube Inspection)
Top Plug O-ring
Insert the cylinder unit and spring in the inner tube.


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