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Camshaft Wear Inspection; Brake Shoe Springs Inspection; Brake Panel Lubrication - Kawasaki KLX110 Service Manual

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Brake Panel and Drum

Camshaft Wear Inspection

Measure the shaft diameter [A].
If it is worn down to less than the service limit, replace the
shaft.
Measure the inside diameter [B] of the camshaft hole.
If it is worn past the service limit, replace the brake panel.
Camshaft Diameter
Standard:
11.957 ∼ 11.984 mm (0.471 ∼ 0.472 in.)
Front
14.957 ∼ 14.984 mm (0.589 ∼ 0.590 in.)
Rear
Service Limit:
Front
11.88 mm (0.47 in.)
Rear
14.88 mm (0.59 in.)
Camshaft Hole Inside Diameter
Standard:
12.000 ∼ 12.027 mm (0.472 ∼ 0.474 in.)
Front
15.000 ∼ 15.027 mm (0.591 ∼ 0.592 in.)
Rear
Service Limit:
Front
12.15 mm (0.478 in.)
Rear
15.15 mm (0.596 in.)

Brake Shoe Springs Inspection

Visually inspect the brake shoe springs for breaks or dis-
tortion.
If the springs are damaged in any way, replace them.
Measure the free length [A] of the brake shoe springs.
If either is stretched beyond the service limit, replace both
springs.
Brake Shoe Springs Inspection
Standard:
30.8 ∼ 31.2 mm (1.21 ∼ 1.23 in.)
Front
Rear
32.5 mm (1.28 in.)
Service Limit:
Front
32.6 mm (1.28 in.)
Rear
34.1 mm (1.34 in.)

Brake Panel Lubrication

Refer to Brake Panel Lubrication in the Periodic Mainte-
nance chapter.
BRAKES 11-13

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   Also See for Kawasaki KLX110

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Klx110l

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