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Brake Panel Assembly - Kawasaki KLX110 Service Manual

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Brake Panel and Drum
Mark the position [A] of the cam lever before removal so
that it can be installed later in the same position.
Remove the brake cam lever bolt [B] and nut [C], and then
pull out the brake cam lever [D] from the brake camshaft.
Pull out the brake camshaft from the brake panel inside.
Rear Brake Panel:
Do not depress the brake pedal deeply in order to separate the brake rod from the brake
cam lever joint, this may extend the brake spring beyond its allowable spring extension.
Rotate the rear brake panel clockwise as far as it will go with the brake rod inserted into the
brake cam lever joint, then depress the brake pedal lightly, the brake rod will be separated
from the brake cam lever joint.
Remove the brake rod [A] end from the brake cam lever
[B] (see Rear Wheel Removal in the Wheels/Tires chap-
ter).
Mark the position [C] of the cam lever before removal so
that it can be installed later in the same position.
Remove the brake cam lever bolt [D] and nut [E], and then
pull out the brake cam lever from the brake camshaft.
Remove the indicator [F].
Remove:
Rear Wheel (see Rear Wheel Removal in the
Wheels/Tires chapter)
Brake Panel (see Brake Panel Removal)
Remove and install the brake shoes by referring to the
front brake panel disassembly.
Pull out the brake camshaft from the brake panel inside.

Brake Panel Assembly

Wipe off any oil grease from the various areas of the brake
panel.
Apply thin coat of grease:
Anchor Pin [A]
Shoe Spring (both ends) [B]
Camshaft cam face [C]
Camshaft shaft portion [D]
Do not allow grease to come in contact with the lining of
the brake shoes.
Wipe off any excess grease.
NOTICE
BRAKES 11-11

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   Also See for Kawasaki KLX110

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Klx110l

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