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Sprockets; Engine Sprocket Removal; Engine Sprocket Installation; Rear Sprocket Removal - Kawasaki KLX110 Service Manual

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Engine Sprocket Removal

Remove the engine sprocket cover (see Drive Chain Re-
Remove the circlip [A] and the engine sprocket [B] with
the drive chain [C].
Special Tool - Outside Circlip Pliers: 57001-144
Take off the sprocket from the chain.

Engine Sprocket Installation

Replace the O-ring [A] on the output shaft with a new one.
Apply grease to the O-ring.
Install the O-ring on the output shaft while expanding the
O-ring by the hand.
Install the collar [B] to the output shaft.
The chamfered side [C] of the collar must be faced in.
Install the engine sprocket [A] and drive chain together.
Install the engine sprocket so that tooth number marking
on it faces outward.
Replace the circlip [B] with a new one.
Fit the circlip so that the round side [C] faces in as shown.
Adjust the drive chain slack if necessary (see Drive Chain
Slack Adjustment in the Periodic Maintenance chapter).
Install the engine sprocket cover (see Drive Chain Instal-

Rear Sprocket Removal

Remove the rear wheel (see Rear Wheel Removal in the
Wheels/Tires chapter).
Unscrew the rear sprocket nuts [A], and remove the rear
sprocket [B].

Rear Sprocket Installation

Install the rear sprocket so that the marked [A] side faces
Replace the rear sprocket nuts with new ones.
Torque - Rear Sprocket Nuts: 44 N·m (4.5 kgf·m, 32 ft·lb)
Install the rear wheel (see Rear Wheel Installation in the
Wheels/Tires chapter).

Sprocket Wear Inspection

Refer to the Sprocket Wear Inspection in the Periodic
Maintenance chapter.


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