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Rear Wheel Installation - Kawasaki KLX110 Service Manual

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Table of Contents
Wheels (Rims)

Rear Wheel Installation

Apply high-temperature grease to the oil seal [A].
Install the collar [B] on the left side of the hub.
Install the rear brake panel.
Engage the drive chain with the rear sprocket, and set the
rear wheel to the motorcycle.
Insert the axle from the left side.
Turn the brake panel clockwise until the brake cam lever
joint goes beyond the brake rod end then insert the brake
rod end into the joint hole.
Do not insert the brake rod into the cam lever joint
by depressing the brake pedal deeply, this will ex-
tend the brake spring beyond its allowable spring
Torque - Rear Axle Nut: 64 N·m (6.5 kgf·m, 47 ft·lb)
Torque Link Nut: 25 N·m (2.5 kgf·m, 18 ft·lb)
Insert a new cotter pin [A].
When inserting the cotter pin, if the slots in the nut do
not align with the cotter pin hole in the axel, tighten the
nut clockwise [B] up to next alignment.
It should be within 30 degrees.
Loosen once and tighten again when the slot goes past
the nearest hole.
Bend the cotter pin [A] over the nut [B].
A loose axle nut can lead to an accident resulting in
serious injury or death. Tighten the axle nut to the
proper torque and install a new cotter pin.
Insert the cotter pin [A] into the torque link bolt hole and
spread its ends.
Drive Chain Slack (see Drive Chain Slack Adjustment in
the Periodic Maintenance chapter)
Brake Pedal Free Play (see Brake Pedal Free Play Ad-
justment in the Periodic Maintenance chapter)
Remove the jack.


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