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Kickstarter; Kick Pedal Removal; Kick Pedal Installation; Kick Shaft Removal - Kawasaki KLX110 Service Manual

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8-22 CRANKSHAFT/TRANSMISSION

Kickstarter

Kick Pedal Removal

Remove:
Bolt [A]
Kick Pedal [B]

Kick Pedal Installation

Installation is the reverse of removal.
Install the kick pedal as shown in the figure.
[A] About 16°
Tighten:
Torque - Kick Pedal Bolt [B]: 8.8 N·m (0.90 kgf·m, 78 in·lb)

Kick Shaft Removal

Remove the clutch (see Clutch Removal (KLX110C/D) in
the Clutch chapter).
Remove the return spring [A] with pliers.
Remove the kick shaft assembly [B], twisting it counter-
clockwise.
There is a thrust washer between the kick shaft end and
the crankcase.

Kick Shaft Installation

Apply molybdenum disulfide grease to the thrust washer.
Fit the return spring end [A] into the kick shaft and install
the plastic spring guide [B].
Put the thrust washer on the kick shaft end, and fit the
kick shaft assembly in the crankcase.
Insert the other spring end [C] into the crankcase.

Kick Shaft Disassembly/Assembly

The kick shaft assembly consists of the following parts.
[A] Kick Gear
[B] Circlips
[C] Washer ( 20 × 13.2)
[D] Spring
[E] Ratchet Gear
[F] Kick Shaft
[G] Return Spring
[H] Spring Guide
[I] Washer ( 22 × 16.8)

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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