Kick Pedal Removal
Kick Pedal [B]
Kick Pedal Installation
Installation is the reverse of removal.
Install the kick pedal as shown in the figure.
[A] About 16°
Torque - Kick Pedal Bolt [B]: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Kick Shaft Removal
Remove the clutch (see Clutch Removal (KLX110C/D) in
the Clutch chapter).
Remove the return spring [A] with pliers.
Remove the kick shaft assembly [B], twisting it counter-
There is a thrust washer between the kick shaft end and
Kick Shaft Installation
Apply molybdenum disulfide grease to the thrust washer.
Fit the return spring end [A] into the kick shaft and install
the plastic spring guide [B].
Put the thrust washer on the kick shaft end, and fit the
kick shaft assembly in the crankcase.
Insert the other spring end [C] into the crankcase.
Kick Shaft Disassembly/Assembly
The kick shaft assembly consists of the following parts.
[A] Kick Gear
[C] Washer ( 20 × 13.2)
[E] Ratchet Gear
[F] Kick Shaft
[G] Return Spring
[H] Spring Guide
[I] Washer ( 22 × 16.8)