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Transmission; Shift Drum Removal; Shift Drum Installation; Transmission Removal - Kawasaki KLX110 Service Manual

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Transmission

Shift Drum Removal

Remove:
Clutch (see Clutch Removal (KLX110C/D) in the Clutch
chapter)
External Shift Mechanism (see External Shift Mecha-
nism Removal)
Shift Drum Allen Bolt [A]
Cam Holder [B]
Shift Drum Cam
Dowel Pin
Split the crankcase (see Crankcase Splitting).
Remove the shift drum.

Shift Drum Installation

Fit the shift drum to the right crankcase half.
Install the shift drum cam [A] aligning its hole [B] with the
dowel pin [C].
Install the cam holder.
Apply a non-permanent locking agent to the threads of
cam bolt, and tighten it.
Torque - Shift Drum Cam Bolt: 5.2 N·m (0.53 kgf·m, 46 in·lb)

Transmission Removal

Split the crankcase (see Crankcase Splitting).
Remove:
Shift Rods [A]
Shift Forks [B]
Transmission Shafts [C]

Transmission Installation

Apply a clean engine oil to the transmission gears, bear-
ings, and shaft journal, and fit the output [A] and drive
shaft [B] assemblies as a set into the right crankcase half.
Set the shift drum in neutral position.
CRANKSHAFT/TRANSMISSION 8-17

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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