Download  Print this page

External Shift Mechanism Inspection - Kawasaki KLX110 Service Manual

Motorcycle.
Hide thumbs

Advertisement

Table of Contents
8-16 CRANKSHAFT/TRANSMISSION
External Shift Mechanism
Check that the return spring pin [A] is not loose.
If it is loose, unscrew it, apply a non-permanent locking
agent to the threads, and tighten it.
Torque - Return Spring Pin: 22 N·m (2.2 kgf·m, 16 ft·lb)
Check that the return spring [B] and shift arm spring [C]
are properly fitted on the mechanism.
Apply high-temperature grease to the oil seal lips.
Install the shift shaft [D].
Install the removed parts (see appropriate chapters).

External Shift Mechanism Inspection

Examine the shift shaft for any damage.
If the shaft [A] is bent, straighten or replace it.
If the splines [B] are damaged, replace the shaft.
If the return spring [C] and arm spring [D] are damaged in
any way, replace them.
If the shift pawl [E] is damaged in any way, replace the
shift shaft assembly.
Check the gear positioning lever [A] and spring [B] for
breaks or distortion.
If the lever or springs are damaged in any way, replace
them.

Advertisement

Table of Contents

   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

Comments to this Manuals

Symbols: 0
Latest comments: