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Engine Installation - Kawasaki KLX110 Service Manual

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7-6 ENGINE REMOVAL/INSTALLATION
Engine Removal/Installation
Remove the breather tube [A].
Free the leads from the clamp [B].
Disconnect:
Gear Position Switch Lead Connector [C]
Alternator Lead Connector [D]
Remove the engine sprocket (see Engine Sprocket Re-
moval in the Final Drive chapter).
Support the rear part of the frame on the jack.
Special Tool - Jack [A]: 57001-1238
Remove the footpeg bracket (see Footpeg Bracket Re-
moval in the Frame chapter).
Remove the brake pedal (see Brake Pedal and Rod Re-
moval in the Brakes chapter).
Support the engine with a suitable stand [A].
Remove the engine mounting nuts [B] and bolts, and dis-
mount the engine.

Engine Installation

Support the engine with a suitable stand and set it at the
correct position.
Install the lower [A], middle [B] and upper [C] engine
mounting bolts from left side of the engine.
Replace the engine mounting nuts with new ones.
Tighten the engine mounting nuts following the tightening
sequence.
Torque - Lower Engine Mounting Nut: 54 N·m (5.5 kgf·m,
40 ft·lb)
Middle Engine Mounting Nut: 54 N·m (5.5 kgf·m,
40 ft·lb)
Upper Engine Mounting Nut: 54 N·m (5.5 kgf·m, 40
ft·lb)
Install the removed parts (see appropriate chapters).
Run the cables, hoses and leads according to the Cable,
Wire and Hose Routing section in the Appendix chapter.
Fillthe engine oil (see Engine Oil Change in the Periodic
Maintenance chapter).
Adjust the drive chain (see Drive Chain Slack Adjustment
in the Periodic Maintenance chapter).

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   Also See for Kawasaki KLX110

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Klx110l

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