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Oil Pump; Oil Pump Removal; Oil Pump Installation; Oil Pump Inspection - Kawasaki KLX110 Service Manual

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Table of Contents

Oil Pump

Oil Pump Removal

Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove the clutch cover (see Clutch Cover Removal in
the Clutch chapter).
KLX110C Models
Remove the clutch (see Clutch Removal (KLX110C) in the
Clutch chapter).
Remove the mounting screws [A] and remove the oil
pump assembly [B].
Turn the pump gear so that the pump mounting screws
can be removed through the pump gear holes.

Oil Pump Installation

Replace the O-rings [A] with new ones.
Apply grease to the O-rings.
Install the dowel pin [B].
Install the oil pump assembly [A] and screws.
The lower screw [B] is longer than the other ones.
Torque - Oil Pump Mounting Screws: 5.2 N·m (0.53 kgf·m,
46 in·lb)
Install the clutch cover (see Clutch Cover Installation in
the Clutch chapter).

Oil Pump Inspection

Visually inspect the oil pump body [A] and the gear [B].
If there is any damage or uneven wear, replace the oil
pump assembly.
Turn the gear by hand to inspect the condition of the oil
If the rotation of the pump is noisy, dose not turn smoothly
or has any rough spots, replace the oil pump assembly.
Do not disassemble the oil pump, because the indi-
vidual parts of pump are not supplied.


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