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One-way Clutch Inspection (klx110c); Friction And Steel Plate Damage, Wear Inspection; Friction And Steel Plate Warp Inspection; Clutch Spring Free Length Measurement - Kawasaki KLX110 Service Manual

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5-20 CLUTCH
Clutch
Measure the groove depth [A].
Use a depth gauge, and measure at several points as
shown.
If any measurement is less than the service limit, replace
the primary clutch hub.
Primary Clutch Shoe Groove Depth
Standard:
1.0 mm (0.04 in.)
Service Limit:
0.5 mm (0.02 in.)

One-Way Clutch Inspection (KLX110C)

Remove the clutch cover.
Turn the primary clutch housing by hand. When view from
the right side of the engine, the primary clutch housing
should turn counterclockwise freely [A] but should not turn
clockwise.
If the one-way clutch does not operate as it should or if it
makes noise, go to the next steps.
Remove the primary clutch.
Check that the one-way clutch is installed so that the ro-
tation mark faces out.
Visually inspect the one-way clutch [A] and the race [B] in
the primary clutch housing.
If there is any worn or damaged part, replace it.
Check that the rollers [C] in the one-way clutch is installed
when viewed from the right side of the engine.

Friction and Steel Plate Damage, Wear Inspection

Refer to Friction and Steel Plates Inspection in the Peri-
odic Maintenance chapter.

Friction and Steel Plate Warp Inspection

Refer to Friction and Steel Plates Inspection in the Peri-
odic Maintenance chapter.

Clutch Spring Free Length Measurement

Measure the free length of the clutch springs [A].
If any spring is shorter than the service limit, it must be
replaced.
Clutch Spring Free Length
Standard:
KLX110C Models
KLX110D Models
Service Limit:
KLX110C Models
KLX110D Models
19.10 mm (0.752 in.)
22.04 mm (0.868 in.)
18.0 mm (0.709 in.)
20.4 mm (0.803 in.)

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   Also See for Kawasaki KLX110

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Klx110l

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