Clutch Hub Disassembly (KLX110D)
Separate the clutch hub assembly from the clutch hous-
Clutch Spring Bolts [A]
Clutch Spring Plate [B]
Clutch Springs [C]
Clutch Holder [D]
Friction Plates [E]
Steel Plates [F]
Friction Plates [G]
Clutch Hub Assembly (KLX110D)
Clutch hub assembly is the reverse of disassembly.
The friction plates [A] are different from the other plates
[B]. These plates are installed to both end of the all plates.
Install the clutch spring plate and then tighten the clutch
spring bolts to specified torque.
Torque - Clutch Spring Bolts: 5.0 N·m (0.51 kgf·m, 44 in·lb)
If new dry friction plates and steel plates are in-
stalled, apply engine oil to the surfaces of each
plate to avoid clutch plate seizure.
Clutch Installation (KLX110D)
Apply molybdenum disulfide oil to the drive shaft and col-
Install the clutch hub [C] and primary gear [D] together.
Hard to install the clutch hub, turn the drive shaft while
pushing the clutch.