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Clutch Hub Disassembly (klx110d); Clutch Hub Assembly (klx110d); Clutch Installation (klx110d) - Kawasaki KLX110 Service Manual

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5-18 CLUTCH
Clutch

Clutch Hub Disassembly (KLX110D)

Separate the clutch hub assembly from the clutch hous-
ing.
Remove:
Clutch Spring Bolts [A]
Clutch Spring Plate [B]
Clutch Springs [C]
Clutch Holder [D]
Friction Plates [E]
Steel Plates [F]
Friction Plates [G]

Clutch Hub Assembly (KLX110D)

Clutch hub assembly is the reverse of disassembly.
The friction plates [A] are different from the other plates
[B]. These plates are installed to both end of the all plates.
Install the clutch spring plate and then tighten the clutch
spring bolts to specified torque.
Torque - Clutch Spring Bolts: 5.0 N·m (0.51 kgf·m, 44 in·lb)
If new dry friction plates and steel plates are in-
stalled, apply engine oil to the surfaces of each
plate to avoid clutch plate seizure.

Clutch Installation (KLX110D)

Apply molybdenum disulfide oil to the drive shaft and col-
lar.
Install:
Spacer [A]
Collar [B]
Install the clutch hub [C] and primary gear [D] together.
Hard to install the clutch hub, turn the drive shaft while
pushing the clutch.
NOTICE

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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