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Clutch Removal (klx110d) - Kawasaki KLX110 Service Manual

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If the one-way clutch and race dropped from the primary
clutch housing, install it as follows.
Put the one-way clutch [A] in the clutch housing halfway
with the rotation mark [B] facing out.
Fit the race [C] into the one-way clutch with the machin-
ing unevenness side facing outside. Push the race in the
clutch housing white turning the clutch housing counter-
clockwise [D].
Install the clutch hub.
Tighten the primary clutch hub nut, while holding the pri-
mary clutch steady with the clutch holder.
Special Tool - Clutch Holder 1: 57001-1507
Torque - Primary Clutch Hub Nut: 72 N·m (7.3 kgf·m, 53
Install the ball bearing holder [A] and ball bearing [B].
Apply high-temperature grease to the release ball assem-
Install the release cam [A] and release ball assembly [B].
Install the release lever [C] to the shift shaft, with shift
shaft line [D] aligning to release lever line [E].
Install the clutch cover (see Clutch Cover Installation).
Adjust the clutch (see Clutch Release Adjustment in the
Periodic Maintenance chapter).

Clutch Removal (KLX110D)

Remove the clutch cover (see Clutch Cover Removal).
Clutch Pusher [A]
Ball Bearing [B]
Ball Bearing Holder [C]


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