Install the clutch wheel on the clutch hub.
Install the clutch spring plate [A] with the springs and
spring bolts temporarily and fit the clutch hub and plate
assembly into the clutch housing [B].
Install the last friction plate [A] fitting the tangs in the
grooves on the housing as shown.
Torque - Secondary Clutch Spring Bolts: 5.0 N·m (0.51
kgf·m, 44 in·lb)
Clutch Installation (KLX110C)
If the primary clutch housing disassembled, assemble it
Install the gear [B] to the primary clutch housing [A].
Fit the tooth form of the gears, and press the holder to the
Install the clutch housing.
Apply engine oil to the collar.
Insert the primary [C] and secondary clutch [D] together.
Hard to install the secondary clutch, turn the drive shaft
while pushing the clutch.
Tighten the secondary clutch nut [A], while holding the
gear holder [B].
Torque - Secondary Clutch Hub Nut: 72 N·m (7.3 kgf·m, 53
Special Tool - Gear Holder: 57001-1602