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Clutch Installation (klx110c) - Kawasaki KLX110 Service Manual

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Table of Contents
Clutch
Install the clutch wheel on the clutch hub.
Install the clutch spring plate [A] with the springs and
spring bolts temporarily and fit the clutch hub and plate
assembly into the clutch housing [B].
Install the last friction plate [A] fitting the tangs in the
grooves on the housing as shown.
Tighten:
Torque - Secondary Clutch Spring Bolts: 5.0 N·m (0.51
kgf·m, 44 in·lb)

Clutch Installation (KLX110C)

If the primary clutch housing disassembled, assemble it
as follows.
Install the gear [B] to the primary clutch housing [A].
Fit the tooth form of the gears, and press the holder to the
clutch housing.
Install the clutch housing.
Apply engine oil to the collar.
Install:
Spacer [A]
Collar [B]
Insert the primary [C] and secondary clutch [D] together.
Hard to install the secondary clutch, turn the drive shaft
while pushing the clutch.
Tighten the secondary clutch nut [A], while holding the
gear holder [B].
Torque - Secondary Clutch Hub Nut: 72 N·m (7.3 kgf·m, 53
ft·lb)
Special Tool - Gear Holder: 57001-1602
CLUTCH 5-15

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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