Secondary Clutch Disassembly (KLX110C)
Remove the secondary clutch (see Clutch Removal).
Unscrew the clutch spring bolts [A] and take off the spring
plate [B] and springs [C].
Remove the clutch hub [A] and clutch wheel [B].
Remove the secondary clutch plates [C].
Secondary Clutch Assembly (KLX110C)
Install the friction plates [A] and steel plates [B] on the
secondary clutch hub [C], starting with a friction plate and
The grooves [D] on the friction plate surfaces are cut tan-
gentially and radially. Install the friction plates so that the
grooves run toward the center in the direction of the clutch
housing rotation (counterclockwise viewed from the en-
gine right side).
If new dry steel plates and friction plates are in-
stalled, apply engine oil to the surfaces of each
plate to avoid clutch plate seizure.