Clutch Cover (KLX110D)
Clutch Cover Removal
Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove the kick pedal (see Kick Pedal Removal in the
Remove the clutch cover bolts [A].
Free the clutch cable lower end [B] from the clutch release
Brake Pedal Return Spring [A] (Upper End)
Clutch Cover Bolts [B]
Clutch Cover [C]
Do not remove the clutch release lever and shaft as-
sembly unless it is absolutely necessary. If removed,
the oil seal replacement may be required. Apply grease
to the oil seal lips.
Clutch Cover Installation
Install the dowel pins [A].
Install a new gasket.
Apply high-temperature grease to the oil seal lip of the
crankshaft of the clutch cover.
Apply grease to the kick shaft oil seal lip.
Install the clutch cover and clutch cable.
Torque - Clutch Cover Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Install other removed parts.
Pour in the specified engine oil (see Engine Oil Change
in the Periodic Maintenance chapter).
Adjust the clutch lever free play (see Clutch Lever Free
Play Adjustment in the Periodic Maintenance chapter).
Release Shaft Removal
Do not remove the clutch release shaft unless it is
absolutely necessary. If removed, release shaft oil
seal must be replaced with a new one.
Remove the clutch cover (see Clutch Cover Removal).
Pull the lever and shaft assembly [A] straight out of the