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Clutch Cover Assembly - Kawasaki KLX110 Service Manual

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Table of Contents
Clutch Cover (KLX110C)
Remove the screws [A] and plate [B].
Take the oil seal [C] out of the cover with a hook.

Clutch Cover Assembly

Replace the O-ring and the oil seal with new ones.
Apply high-temperature grease to the oil seal lips [A].
Press in the new oil seal so that the seal surface is flush
with the cover.
Special Tool - Bearing Driver Set: 57001-1129
Apply a non-permanent locking agent to the oil seal re-
taining plate screws.
Install the plate, and tighten the plate screws.
Torque - Oil Seal Retaining Plate Screws: 2.9 N·m (0.30
kgf·m, 26 in·lb)
Apply high-temperature grease to the O-ring, and install
Turn in the release plate [A] into the release shaft [B] fully
but no tightly and then back it out the three turns, and
insert it into the holes [C] of clutch cover securely.
Tighten the locknut into the release shaft from the oppo-
site side.
Torque - Clutch Adjusting Screw Locknut: 19 N·m (1.9
kgf·m, 14 ft·lb)


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