Clutch Cover (KLX110C)
Clutch Cover Removal
Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove the kick pedal (see Kick Pedal Removal in the
When the clutch cove is to be disassembled, loosen the
clutch adjuster locknut [A] before clutch cover removal.
Loosen the footpeg bracket bolts for extra clearance.
Brake Pedal Return Spring [B] (Upper End)
Clutch Cover Bolts [C]
Clutch Cover [D]
Clutch Cover Installation
Blow on compressed air to the oil passage [A] in the clutch
Install the dowel pins [A].
Install a new gasket.
Apply grease to the kick shaft oil seal lip.
Install the clutch cover, be sure that the release cam [B]
and release ball assembly [C] are not falling down.
Torque - Clutch Cover Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Install other removed parts.
Torque - Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
Pour in the specified engine oil (see Engine Oil Change
in the Periodic Maintenance chapter).
Adjust the clutch lever free play (see Clutch Lever Free
Play Adjustment in the Periodic Maintenance chapter).
Clutch Cover Disassembly
Remove the clutch cover (see Clutch Cover Removal).
Unscrew the clutch adjuster locknut [A].
Remove the release plate [B] and the release shaft [C].